SIMOTION TRC3000

Заказные данные
(12)

SIMOTION TRC3000, wedge mark sensor RSH-PN 1 FOC

Register control systems for printing machines are integrated into the SIMOTION motion control system using the TRC3000 register control technology module. This is an intelligent wedge mark sensor that measures the register marks of a printed material web using a 3-channel (RGB) optical probe. The measured values are transferred to the register control system integrated in SIMOTION via PROFINET IO IRT. The TRC3000 RGB wedge mark sensor is a trade good of eltromat (RSH-PN), and is offered as an integrated register control with SIMOTION.

Область применения

When used in a multi-color printing environment, a register control ensures consistent print quality – and is also used in post-print applications for synchronizing cut, embossing, punching or coating processes using registers. To achieve this, special print marks are printed in addition to the actual printed image.

In conjunction with the register control integrated in SIMOTION, Siemens offers the SIMOTION TRC3000 wedge mark sensor for this purpose. It is the standard solution for the print domain, and is especially suitable for applications with very high requirements, including, for example, the reliable detection of low-contrast marks or of print marks on reflective materials.

As it is directly integrated into the motion control system of the printing machine, a register control is achieved that has a high level of performance and degree of reliability. It is favorably-priced and especially compact. Additional open-loop controls, operator panels or control cabinets are not required. Furthermore, it is not necessary to mount an additional encoder at the machine or printing cylinder.

The register control is made available through the SIMOTION Print Standard Add On TRC3000 application. Workshops are available for experienced SIMOTION users.

SIMOTION TRC3000 integrated register control

The modular SIMOTION TRC3000 wedge mark sensor comprises the RSH-PN evaluation unit with intelligent measured value processing (3-channel as RGB value) and specific accessories. It is directly connected to PROFINET IO with IRT via an integrated 2-port switch. It is integrated in the line topology of the real-time PROFINET network of the machine. In addition to the single-head version (1 fiber-optic cable), a 2-head version (2 fiber-optic cables) is also available. The 2-head version is used to address additional measurement tasks, such as reverse side measurement or parallel mark array arrangements. The fiber-optic cable is equipped with an optical system and is available in two lengths. For special measurement tasks, the optical power and measured value processing can be adjusted using a calibration box.

Дизайн

Interfaces of the RSH-PN sensor module

Display and diagnostics

8 LEDs to display device operating states and errors – and for basic communication diagnostics.

Communication

2 x M12 [Ethernet 0 / Ethernet 1], 4-pole, D-coded, PROFINET IO with IRT. Integrated 2-port switch to configure a PROFINET line-type topology, e.g. with additional sensors and the SIMOTION control. In addition to real-time data, acyclic data such as sensor parameterization, and TCP/IP data, such as the signal trace, are also transferred via this interface. Matching M12 PROFINET prefabricated cables are available, or users can assemble them themselves (see PROFINET).

I/O devices

2 x fiber-optic cable connection, 3-pole, optical.
Plug-in screw connection for the fiber-optic cable, which is available in 2 lengths.

Power supply

1 x M12 plug connector for the 24 V DC electronics power supply
1 x M12 socket connector to loop through the electronics power supply

Option module

SIMOTION TRC3000 is available in two versions:

With one fiber-optic cable connection for single-sided measurement of wedge-shaped/block-shaped register marks on material webs
With two fiber-optic cable connections, for single-sided, two-sided and two-web measurement of wedge-shaped/block-shaped register marks and for horizontal mark arrangement on material webs. Note: The TRC3000 version with 2 fiber-optic cable connections can only be operated in mode 3 (where a maximum of 3 marks is measured). When using this version and carrying out a measurement with both fiber-optic cables, 1 gate is set, and both marks are expected within this gate.

Интеграция

Mounting

The housing and connections of the SIMOTION TRC3000 require an area of 240 mm x 135 mm. 2 x M6 threaded holes are required for mounting (distance between holes 201.5 mm). To attach the fiber-optic cable optics, depending on the measurement task, a 6 or 3-hole holder can be used. The drawings can be used as a basis for designing this holder.

SIMOTION TRC3000, interface overview

Технические данные

General data
Power supply voltage (rated value)	24 V DC (19.2 ... 27.6 V DC)
Power consumption (rated value)	0.36 A
Temperature range	0 ... 50 °C
Humidity	10 ... 90 % condensation not permissible
RSH-PN weight	0.75 kg
Fiber-optic cable	3.2 m; 5 m
Degree of protection	IP54 (II 2 G [Ex op is T4] IIB) The housing is not certified for hazardous zones. The optical components comply with equipment category 2G, and are certified for Zone 1.
Dimensions of the RSH-PN (W x H x D) [mm]	223.5 x 118.5 x 84 Note: Approximately 135 mm are required at the front to insert the connector (fiber-optic cable, PN)
Communication	PROFINET IO with IRT
Number of PN interfaces	2
Connection	100 Mbit; M12; D-coded
Telegrams	Type 100 (16/48 bytes), type 101 (16/216 bytes)
Measured value evaluation
Evaluation type	RGB curves
Number of print marks detectable	3/20
Functions	Longitudinal and side registers, color register, cut register
Print mark types	Wedge, block, double wedge, edge and double block marks
AGS mark	Block marks (5 blocks)
Measuring method	Web-cylinder, web-web, reverse side print with double-head measuring, automatic mark search, main color or following color measuring parametrizable
Arrangement of print marks	Longitudinal to the material web, transverse with two-head arrangement
Max. web velocity	1000 m/min
Measurement resolution	5 µm
Technical specifications of fiber-optic cable
Length	2.5 m; 5 m
Micro lens dimensions	D = 15 mm, L = 69 mm
Distance between the micro lens and web	9 mm
Sleeve material	Stainless steel with black, conductive PVC sheath

Дополнительно

The SIMOTION TRC3000 RGB wedge mark sensor RSH-PN comprises the following modules and accessories:

General note regarding ordering:
As an industry-specific product, SIMOTION TRC systems have a restricted delivery release. Please contact your regional Siemens sales representative before ordering such a system.

Description	Article No.
SIMOTION TRC3000, wedge mark sensor RSH-PN-F, RGB evaluation, for integrated register control	6AU1671-0XA00-0AB0
SIMOTION TRC3000, wedge mark sensor RSH-PN 1 FOC
Intelligent RGB print mark sensor with PROFINET IO IRT, one fiber-optic cable connection, for single-sided measurement of wedge-shaped and block-shaped register marks on material webs, trade good of BST Eltromat international
SIMOTION TRC3000, wedge mark sensor RSH-PN-FF, RGB evaluation, for integrated register control	6AU1671-0XA00-0AC0
SIMOTION TRC3000, wedge mark sensor RSH-PN 2 FOC
Intelligent RGB print mark sensor with PROFINET IO IRT, two fiber-optic cable connections, for single-sided, two-sided and two-web measurement of wedge-shaped and block-shaped register marks and for horizontal mark arrangement on material webs, trade good of BST Eltromat international

Description	Article No.
Fiber-optic cable for SIMOTION TRC3000
Fiber-optic cable with sensor head for wedge mark sensor RSH-PN (SIMOTION TRC3000) available in lengths of 3.2 m and 5 m, trade good of BST Eltromat international
3.2 m long	6AU1671-0EA00-1AD2
5.0 m long	6AU1671-0EA00-1AF0
Reference box for SIMOTION TRC3000	6AU1671-0FA00-0AA0
Reference box for calibrating SIMOTION TRC3000 RGB wedge mark sensor RSH-PN, is required to service the sensor, trade good of BST Eltromat international

Accessory power supply

We recommend the following 24 V DC IN/OUT M12 plug connectors and cables for the power supply of the TRC3000 RGB wedge mark sensor:

Description	Article No.
M12/M12 connecting cables for 24 V DC power supply
Power Connecting Cable M12-180/M12-180, prefabricated cable with M12 plug connector and M12 socket, A-coded, 4-pole,
0.3 m long	6XV1801-5DE30
0.5 m long	6XV1801-5DE50
1.0 m long	6XV1801-5DH10
1.5 m long	6XV1801-5DH15
2.0 m long	6XV1801-5DH20
3.0 m long	6XV1801-5DH30
5.0 m long	6XV1801-5DH50
10.0 m long	6XV1801-5DN10
15.0 m long	6XV1801-5DN15
M1 connecting cables for 24 V DC power supply
IE power M12 cable connector pro, A-coded, 3 connector sockets for 24 V DC power supply, 4-pole	6GK1907-0DC10-6AA3
IE power M12 cable plug pro, A-coded, 3 connectors for 24 V DC power supply, 4-pole	6GK1907-0DB10-6AA3
Cable for the 24 V DC power supply	6XV1812-8A
2-core power cable, stranded 2 x 0.75 mm², max. delivery unit 2000 m, sold by the meter, minimum quantity 20 m
Note: 4-pole M12 mating socket connector for the 5-pole housing plug connector (blind hole for the centered 5th connector pin provided)