SIMOTION TRC1000

• Информационные материалы

  Информационные материалы

  The SIMOTION TRC1000 register control technology module is an intelligent optical sensor that operates with white light and high-quality gray value sensing. It is suitable for detecting and measuring all common block and wedge marks. The sensor comprises an evaluation unit, fiber-optic cable and specific accessories. It is operated on a SIMOTION control system via PROFINET IO with IRT. In conjunction with the SIMOTION Print Standard application, the register control can be directly integrated into the motion control system of printing and downstream processing machines (post print).

  

  SIMOTION TRC1000

  TRC1000 components are trade goods of Wiedeg Elektronik GmbH (www.wiedeg.de).

  Область применения

  When used in a multi-color printing environment, a register control ensures consistent print quality – and is also used in post-print applications for synchronizing cut, embossing, punching or coating processes using registers. To achieve this, special print marks are printed in addition to the actual printed image.

  In conjunction with the register control integrated in SIMOTION, Siemens also offers the SIMOTION TRC1000 wedge mark sensor for especially price-sensitive segments of the printing industry. It is especially suitable for coating and laminating processes in the converting domain.

  As it is directly integrated into the motion control system of the machine, a register control is achieved that has a high level of performance and degree of reliability. It is favorably-priced and especially compact. Additional open-loop controls, operator panels or control cabinets are not required. Furthermore, it is not necessary to mount an additional encoder at the machine or printing cylinder.

  The register control is made available based on the SIMOTION Print Standard Add On TRC1000 application. Workshops are available for experienced SIMOTION users.

  The modular SIMOTION TRC1000 wedge mark sensor comprises the IDS-PN evaluation unit with intelligent measured value processing (1-channel as gray value) and specific accessories. It is directly connected to PROFINET IO with IRT via an integrated 2-port switch. It is integrated in the line topology of the real-time PROFINET network of the machine. It can be adapted to the particular measurement task or machine situation using the expansion accessories. The DS sensor module, for example, expands the basic device to include a second fiber-optic cable connection for measuring on the reverse side or measuring marks that are located transversely. Both modules are connected to 24 V DC using a prefabricated cable (available in two lengths), and a connecting cable (open at one end). The fiber-optic cable is equipped with an optical system and can be plugged into the IDS-PN or the DS. The cable is available in two lengths. The optical system is attached to the machine and can be adjusted using the three-section fiber-optic mounting set and standard ITEM profile elements. Further, the optical power and measured value processing for special measurement tasks can be adjusted using the fiber-optic calibration tool.

  

  Topology of the SIMOTION TRC1000 integrated register control

  Дизайн

  Interfaces of the IDS-PN sensor module

  Display and diagnostics

  • 10 LEDs to display device operating states and errors – and for basic communication diagnostics.
  • 2 measuring sockets for diagnostics and to update the firmware. These are not required in operation and are reserved for the use of experienced development engineers.
    1 x M12 [DIAG], 12-pole, A-coded (Binder No.: 99 0491 12 12).
    Program/debug interface, 4-channel analog value output (2 x sensor analog signal, 2 x analog monitor) and 2-channel digital output (2 x sensor digital signal) for development engineers.
    1 x M8 [RS232], 6-pole (Binder No.: 79 3465 52 06).
    RS232 command interface for development engineers, e.g. for diagnostics and parameterizing the sensor and the analog signals.

  Communication

  • 2 x M12 [Ethernet 0 / Ethernet 1], 4-pole, D-coded, PROFINET IO with IRT.
    Integrated 2-port switch to configure a PROFINET line-type topology, e.g. with additional sensors and the SIMOTION control. In addition to real-time data, acyclic data – such as signal trace and sensor parameterization – are also transferred via this interface. Matching M12 PROFINET prefabricated cables are available, or users can assemble them themselves (see PROFINET).

  I/O devices

  • 1 x fiber-optic cable connection, 3-pole.
    Plug-in screw connection for the fiber-optic cable, which is available in 2 lengths.
  • 1 x M8 [external sensor], 4-pole.
    To connect a DS sensor module for a second fiber-optic cable. The required prefabricated connecting cable is available in two lengths, as an accessory.

  Power supply

  • 1 x M8 [24V=], 3-pole.
    A prefabricated cable to connect the 24 V DC electronics power supply is available as an accessory.

  Additional interfaces

  • 1 x M12 [Encoder], 8-pole, A-coded, encoder connection (Binder No.: 99 1487 812 08).
    A TTL incremental encoder can be directly connected here (e.g. for feedback signals from a side register actuator motor).

  Option module

  The SIMOTION TRC1000 accessory DS sensor module extends the IDS-PN to include a second, external fiber-optic cable connection for measuring register marks at both sides and for two-web measurements, and for horizontal mark arrangements:

  • 1 x fiber-optic cable connection, 3-pole.
    Plug-in screw connection for the fiber-optic cable, which is available in 2 lengths (see IDS-PN).
  • 1 x M8 [IDS-PN], 4-pole.
    Connection to the IDS-PN basic unit using prefabricated cables.

  Интеграция

  

  SIMOTION TRC1000 mounting example with ITEM profiles

  Mounting

  The cable mounting set shown for mounting to ITEM profile elements is used to attach the fiber-optic cables.

  • Horizontal crossbar standard part, e.g.: ITEM profile 8, light, natural 40 x 40 (0.0.026.33) or ditto 80 x 40 (0.0.026.34) with length dependent on the machine (2)
  • Vertical crossbar standard part, e.g.: ITEM profile 5, natural 20 x 20 (0.0.370.03) 200 mm long with 2 x cover 20 x 20 (0.0.370.09) (3)
  • Slider, standard part profile specifically machined, e.g.: ITEM slider guide 8 80 x 40 with clamping (0.0.628.68) profile 5, natural 40 x 10 (0.0.391.06) 100 mm long, must be specifically machined (4 holes) 2 x covers 5 40 x 10 (0.0.391.14) (4)
  • Holder, vertical crossbar, special part with sliding block, clamping (5)
  • Holder, micro lens, special part with sliding block, 3 clamping points, inclination can be adjusted

  

  SIMOTION TRC1000, interface overview

  Технические данные

  General data
  Power supply voltage (rated value)	24 V (+/- 25%)
  Power consumption (rated value)	0.35 A
  Temperature range	0 to 40 °C
  IDS weight	1.2 kg (without fiber-optic cable)
  IDS weight	0.3 kg (without fiber-optic cable)
  Fiber-optic cable	2.5 m; 5 m
  Degree of protection	IP65 (II 3 G [Ex op is] IIC T6 GcX)
  IDS dimensions (W x H x D) [mm]	151 x 37.5 x 230
  IDS dimensions (W x H x D) [mm]	104 x 37.5 x 130
  	Note: Approx. 100 mm is required on the front sides to insert the connectors
  Communication	PROFINET IO with IRT
  Number of PN interfaces	2
  Connection	100 Mbit; M12; D-coded
  Telegrams	Type 300 (24/24 bytes), type 301 (20/24 bytes)
  Measured value evaluation
  Evaluation type	Monochrome
  Number of print marks detectable	2
  Functions	Longitudinal and side registers, color register, cut register
  Print mark types	Wedge, block, double wedge and double block marks
  AGS mark	Block marks (3 blocks)
  Measuring method	Web-cylinder, web-web, reverse side print with double-head measuring, automatic mark search, main color or following color measuring parametrizable
  Arrangement of print marks	Longitudinal to the material web, transverse with two-head arrangement
  Max. web velocity	1000 m/min
  Measurement resolution	5 µm
  Min./max. format length	10 mm/2000 mm
  Technical specifications of fiber-optic cable
  Length	2.5 m; 5 m
  Micro lens dimensions	D = 14 mm, L = 46 mm
  Light spot size for nominal scan width	2 mm
  Sleeve material	Stainless steel with black, conductive PVC sheath
  Ambient temperature in operation	0 ... 70 °C
  Degree of protection	IP67

  
  
  

  Дополнительно

  The SIMOTION TRC1000 RGB wedge mark sensor IDS-PN comprises the following modules and accessories:

  General note regarding ordering:
  As an industry-specific product, SIMOTION TRC systems have a restricted delivery release. Please contact your regional Siemens sales representative before ordering such a system.

  Description	Article No.
  SIMOTION TRC1000, wedge mark sensor IDS-PN, monochrome, for integrated register control
  Intelligent wedge mark sensor with white light and gray value evaluation, integrated PROFINET IO with IRT 2-port switch, one fiber-optic cable connection for single-sided measurement of wedge-shaped and block-shaped register marks on material webs, trade good of Wiedeg
  SIMOTION TRC1000, wedge mark sensor IDS-PN, integrated register control
  For Step 7 to V5.5 SP2	6AU1671-0XD00-0AA0
  For Step 7 from V5.5 SP3 and higher	6AU1671-0XD01-0AA0

  
  
  

  Description	Article No.
  DS connection module for a second fiber-optic cable	6AU1671-0HD00-0AA0
  Analog expansion device for connecting a second fiber-optic cable, for single-sided, two-sided and two-web measurement of wedge-shaped/block-shaped register marks and for horizontal mark arrangement on material webs, trade good of Wiedeg SIMOTION TRC1000, DS connection module, for second fiber-optic cable
  Fiber-optic cable with optics
  Fiber-optic cable with sensor head for SIMOTION TRC1000, wedge mark sensor IDS-PN and DS connection module, trade good of Wiedeg
  2.5 m long SIMOTION TRC1000, fiber-optic cable with optics, 2.5 m long	6AU1671-0JD00-1AC5
  5.0 m long SIMOTION TRC1000, fiber-optic cable with optics, 5 m long	6AU1671-0JD00-1AF0
  IDS-DS connecting cable
  To connect a DS connection module to the IDS-PN wedge mark sensor, analog, 4-pole, trade good of Wiedeg SIMOTION TRC1000, connecting cable IDS-DS, 0.5 m long
  0.5 m long	6AU1671-0KD00-1AA5
  10.0 m long	6AU1671-0KD00-1BA0
  IDS connecting cable, 24 V DC
  Connecting cable with plug connector at one end, M8, 3-pole, trade good of Wiedeg SIMOTION TRC1000, connecting cable for IDS-PN, 24 V DC, 2.0 m long
  2.0 m long	6AU1671-0LD00-1AC0
  Fiber-optic mounting set	6AU1671-0MD00-0AA0
  Fiber-optic mounting set, trade good of Wiedeg Depending on the mounting situation, ITEM profile elements (item profile elements 8 and 5) are required, which are not included in the scope of supply of the mounting set. SIMOTION TRC1000, fiber-optic mounting set, 3-piece
  Calibration tool fiber-optic cable SIMOTION TRC1000, calibration tool fiber-optic cable	6AU1671-0ND00-0AA0
  Calibration unit for subsequent white balancing of the fiber-optic cable, trade good of Wiedeg