SIMOTION TRC7000

SIMOTION TRC7000 register marks sensor RSH-PN-CS

SIMOTION TRC7000 measuring camera RSC-DI

Register control systems for printing machines are integrated into the SIMOTION Motion Control System using the TRC7000 register control technology module. The TRC7000 solution comprises a color camera for detecting point-shaped register marks on a printed web, along with the associated evaluation unit. The measured values are transferred from the evaluation unit to the register control system integrated in SIMOTION via PROFINET IRT. Die TRC7000 register camera is offered with SIMOTION as an integrated register control.

Область применения

When used in a multi-color printing environment, a register control ensures consistent print quality. It is also used in post-press applications for synchronizing cut, embossing, punching or coating processes. To achieve this, special print marks are printed in addition to the actual printed image.

Direct integration into the printing machine's motion control system facilitates a high-performance, reliable register control which is also has an especially small footprint. Open-loop controls, operator panels or even control cabinets are not required. Furthermore, it is not necessary to mount an additional encoder at the machine or printing cylinder.

The register control is made available through the SIMOTION Print Standard Add-On TRC7000 application. Workshops are available for experienced SIMOTION users.

The SIMOTION TRC7000 register control uses an intelligent color camera to detect point marks. In contrast to sensor-based systems, all register marks are detected simultaneously in one picture and measured with the highest precision. The camera communicates with SIMOTION via an evaluation unit equipped with a PROFINET IRT interface. For additional tasks, such as reverse side measurements, a second camera with an evaluation unit is required. For increased requirements such as the detection of marks on reflective materials, an optional camera equipped with a lacquer strobe is available.

SIMOTION TRC7000 integrated register control

Дизайн

Interfaces of the RSH-PN evaluation unit

Display and diagnostics

8 LEDs for displaying device operating states and errors – and for basic communication diagnostics.

Communication

2 x M12 [Ethernet 0 / Ethernet 1], 4-pole, D-coded, PROFINET IO with IRT. Integrated 2-port switch to configure a PROFINET line-type topology, e.g. with additional sensors and the SIMOTION control. In addition to real-time data, acyclic data such as sensor parameterization and TCP/IP live camera image data are also transferred via this interface. Matching M12 PROFINET pre-assembled cables are available, or users can assemble them themselves (see PROFINET).

I/O devices

1 x M12 camera connection, 8-pole.
Plug-in screw connection for the measuring camera

Power supply

1 x M12 plug connector for the 24 V DC electronics power supply
1 x M12 socket connector to loop through the electronics power supply

Camera options

Standard design
VF camera design with lacquer strobe for improved detection of lacquer and bead markings

Option module

The following options are available for SIMOTION TRC7000:

Holder (CAM-LOCK-UNIT) for attaching the measuring camera to a crossbar
Calibration device for setting the measuring camera.

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Интеграция

Mounting

The housing and connections of the SIMOTION TRC7000 require an area of 240 mm x 135 mm. 2 x M6 threaded holes are required for mounting (distance between holes 201.5 mm). An optional mounting unit is available for attaching the measuring camera to a camera crossbar.

SIMOTION TRC7000: Interface overview

Технические данные

General data
Power supply voltage (rated value)	24 V DC (19.2 ... 27.6 V DC)
Power consumption (rated value)	0.36 A
Temperature range	0 ... 50 °C
Humidity	10 ... 90 %, non-condensing
RSH-PN weight	0.75 kg
Fiber-optic cable	3.2 m; 5 m
Degree of protection	IP54 (II 2 G [Ex op is T4] IIB)
Dimensions of the RSH-PN (W x H x D) [mm]	223.5 x 118.5 x 84 Note: Approximately 135 mm are required at the front to insert the connector (fiber-optic cable, PN)
Communication	PROFINET IO with IRT
Number of PN interfaces	2
Connection	100 Mbit; M12; D-coded
Telegrams	Type 100 (16/48 bytes), type 101 (16/216 bytes)
Measured value evaluation
Evaluation type	Image processing
Number of print marks detectable	20
Functions	Longitudinal and side register measurement for color or cut registers
Print mark types	Point mark diameter from 1 to 4 mm
AGS mark	3 point marks
Measuring method	Web-cylinder, web-web, automatic mark search, main color or following color measuring parameterizable
Arrangement of print marks	Longitudinal or transverse to the material web
Max. web velocity	1000 m/min
Measurement resolution	5 μm
Technical specifications of camera
Dimensions RSH-DI W x H x D [mm]	161 x 136 x 122
Power supply voltage (rated value)	24 V DC
Power consumption (rated value)	0.1 A
Distance between measuring camera and web	25 mm
Temperature range	0 ... 50 °C
Humidity	10 ... 90 %, condensation not permissible
Weight of camera	1.25 kg (VF option 1.4 kg)
Degree of protection	IP40
Lighting	Integrated white light LED flash array With optional lacquer strobe

Дополнительно

The SIMOTION TRC7000 register camera comprises the following modules and accessories:

Description	Article No.
SIMOTION TRC7000 mark sensor RSH-PN-CS, evaluation unit, for integrated register control Intelligent print mark sensor for measuring camera with PROFINET IO IRT, one connection for a measuring camera for single-sided measurement of point-shaped register marks on material webs, trade good of BST eltromat International SIMOTION TRC7000 register mark sensor RSH-PN-CS	6AU1671-7XX00-0AA0
SIMOTION TRC7000 measuring camera for connecting to RSH-PN-CS evaluation unit Measuring camera with lighting for scanning print mark arrays, for connection to TRC7000 register mark sensor RSH-PN-CS, trade good of BST eltromat International SIMOTION TRC7000 measuring camera RSC-DI	RSC-DI 6AU1671-7AX00-0AA0 RSC-DI-VF with lacquer strobe 6AU1671-7BX00-0AA0
SIMOTION TRC7000 calibration tool RSC-DI camera The calibration tool can be used for white balancing the camera. It can also be used for testing purposes, in order to position the mark array at the correct distance from the camera. Calibration tool for SIMOTION TRC7000 camera RSC-DI	6AU1671-7LX00-0AA0
Holder for TRC7000 camera RSC-DI/RSC-DI-VF Holder for mounting the RSC-DI/RSC-DI-VF camera with locking mechanism Holder for SIMOTION TRC7000 camera RSC-DI	6AU1671-7KX00-0AA0
SIMOTION TRC7000 signal cable Connecting cable 4 x 2 x 0.15 between camera RSC-DI/RSC-DI-VF and the TRC7000 register mark sensor RSH-PN-CS Connector M12-180 8-pole A-coded straight/M12 connector angled Signal cable for SIMOTION TRC7000 camera RSC-DI/RSC-DI-VF	6AU1671-7MX00-1AF5