SIMOTION D4x5-2 Control Units

Заказные данные
(2)
Аксессуары
(16)

SIPLUS D4x5-2 are drive-based Control Units for multi-axis systems. The individual variants mainly differ in their PLC and motion control performance, memory level as well as in the interfaces. The differentiation characteristics are:

Differentiation characteristics ²⁾	SIPLUS D435-2 DP/PN	SIPLUS D455-2 DP/PN
Performance class	STANDARD	ULTRA-HIGH
Maximum number of axes	32	128
Available in SIPLUS version	•	•
Second Runtime level SERVO_Fast / IPO_Fast	•	•
DRIVE-CLiQ interfaces	6	6
Communications interfaces
- PROFIBUS	2	2
- PROFINET	1 (3 Ports) ¹⁾	1 (3 Ports) ¹⁾
- Ethernet	2	2

• Available

– Not available

1) Optional second PROFINET interface via CBE30-2 (4 ports)
2) For further details such as cycle times, memory levels, etc. refer to the technical data

The SIPLUS D435-2 and D455-2 Control Units dispose of PLC and motion control performance (open-loop control and motion control) for up to 32 or 128 axes, as required.

The integrated drive control allows each D4x5-2 Control Unit to operate up to 6 servo-, 6 vector or 12 V/f axes.

The integrated drive control is based on the drive control of a SINAMICS S120 Control Unit CU320-2 (firmware version V4.x) and supports servo control (for maximum dynamic response), vector control (for maximum torque precision) and V/f control.

Extension of the drive computing performance

The motion control performance of a SIPLUS D4x5-2 can be utilized in full by expanding the computing performance at the drive in two different ways:

SINAMICS S120 Control Units (e.g. CU320-2) complete with further SINAMICS S120 drive modules can be connected via PROFIBUS or PROFINET.
The Controller Extension SIMOTION CX32-2 can be connected via DRIVE-CLiQ. This module is extremely compact and can control up to 6 servo, 6 vector or 12 V/f axes.

Note

SIPLUS Control Units are based on SIMOTION standard products. The contents listed here were taken from the corresponding standard products. SIPLUS extreme-specific information was added.

Область применения

SIMOTION D4x5-2 Control Units are ideally suited for applications with multiple coordinated axes and short cycle times.

Typical fields of application are:

Compact multi-axis machines
High-performance applications with short machine cycles
Compact machines
- including the complete machine control in the drive
- with extensive connection possibilities for communication, HMI and I/O
Distributed drive concepts
- Applications with large numbers of axes
- Synchronization of several SIMOTION D Control Units via distributed synchronous operation

Дизайн

SIMOTION D425-2 DP (left) and SIMOTION D435-2 DP/PN with CBE30-2 inserted (right)

Interfaces

Display and diagnostics

LEDs for displaying operating states and errors
3 measuring sockets
Service and operating mode switches
Diagnostics button

Onboard I/O

12 digital inputs
16 digital inputs/outputs (max. 16 as high-speed measuring inputs, max. 8 as high-speed cam outputs)

Communication

6 x DRIVE-CLiQ (4 × DRIVE-CLiQ for D425-2)
2 x Industrial Ethernet (3 × Industrial Ethernet for D4x5-2 DP), of which one interface easily accessible on the module front
2 x PROFIBUS DP
1 x PROFINET IO (1 interface with 3 ports, with D4x5-2 DP/PN only)
2 x USB

Data backup

1 x slot for SIMOTION CompactFlash card

Other interfaces

Terminals for 24 V electronics power supply

Option modules

With the TB30 Terminal Board, the SIMOTION D4x5-2 Control Units can be extended with 4 digital inputs, 4 digital outputs, 2 analog inputs and 2 analog outputs. The TB30 Terminal Board is plugged into the option slot on the Control Unit.

Using the CBE30-2 Communication Board for PROFINET IO, it is possible to equip the SIMOTION D4x5-2 DP/PN Control Units with a second PROFINET interface with 4 ports.

Applications for a second PROFINET interface:

2 separate networks (e.g. one local and one higher-level network)
Address space can be doubled to 2 x 4 KB
Maximum number of connectable devices can be doubled to 2 x 64
Separation into a high-speed and a slow bus system/execution system in order to make efficient use of the controller capacity (applies only to SIMOTION D435-2 DP/PN, D445-2 DP/PN and D455-2 DP/PN)
- PROFINET onboard: SERVO_Fast and IPO_Fast
- PROFINET via CBE30-2: SERVO / IPO / IPO2

Note:

The CBE30-2 cannot be used in SIMOTION D4x5-2 DP Control Units. If the CBE30-2 is used without SERVO_Fast and IPO_Fast, then both PROFINET interfaces are assigned to SERVO / IPO / IPO2.

Installation

The SIMOTION D4x5-2 Control Units can be mounted in the control cabinet in one of three ways:

Mounting with spacers
Mounting without spacers (D425-2 and D435-2 only)
Mounting without spacers (external cooling, D445-2 and D455-2 only)

With external air cooling, the cooling fins of the D445-2/D455-2 Control Unit are outside of the control cabinet. A seal (option) is required so that the Control Unit can be hermetically mounted in the rear cabinet panel.

The SIMOTION D4x5-2 Control Units are supplied with pre-assembled spacers. These can be removed if necessary.

Data storage/data backup

The SIMOTION D4x5-2 Control Units store the retentive process data permanently in a manner that requires no maintenance (refer to technical data for memory size).

The real-time clock is backed up for several days via a SuperCap. The backup time can be extended via a battery in the double fan/battery module.

The double fan/battery module incl. battery is included in the scope of supply of the SIMOTION D4x5-2.

The runtime software, user data and user programs are stored retentively on the CompactFlash card (CF). The retentive process data of the Control Unit can also be stored on this CompactFlash Card via system command, e.g. if spare parts are required.

Extended execution system (SERVO_Fast / IPO_Fast)

The SIMOTION D435-2 DP/PN, D445-2 DP/PN and D455-2 DP/PN Control Units have (in addition to SERVO, IPO and IPO2) an additional second runtime level (SERVO_Fast and IPO_Fast).

The additional runtime level allows the distribution of electric and/or hydraulic axes with different dynamic responses on a slow and a fast bus system so that the performance of the controller can be used more efficiently.

It also enables particularly fast I/O processing in conjunction with high-speed PROFINET I/O modules.

Thanks to the extended execution system, electrical positioning drives can be controlled with cycle times in the millisecond range, which requires fewer resources. At the same time the pressure-controlled axes of an hydraulic press can be controlled with a high dynamic response and short cycle times.

Closed-loop control of a hydraulic press with SERVO_Fastand IPO_Fast

If SERVO_Fast and IPO_Fast are activated, the following assignment applies:

SERVO_Fast and IPO_Fast are assigned to the PROFINET.
SERVO, IPO and IPO2 are assigned to the PROFIBUS or the integrated drives of the SIMOTION D4x5-2/CX32-2.

If a second PROFINET interface is provided by means of a CBE30-2, this will also be assigned to Servo, IPO and IPO2. In this case, the onboard PROFINET interface is always assigned to SERVO_Fast and IPO_Fast.

Connectable I/O

PROFINET IO:

Certified PROFINET devices
SIMATIC ET 200S/SP/M/MP/eco PN/pro distributed I/O
Drive systems (e.g. SINAMICS S110/S120)

PROFIBUS DP:

Certified PROFIBUS standard slaves
(DP-V0, DP-V1, DP-V2)
SIMATIC ET 200S/SP/M/MP/eco/pro distributed I/O
Drive systems (e.g. SINAMICS S110/S120)

DRIVE-CLiQ:

Modules from the SINAMICS S120 range:

TM15, TM17 High Feature, TM31 Terminal Modules, etc.
SMC/SME Sensor Modules
DRIVE-CLiQ Hub Module DMC20/DME20

USB:

It is possible to connect a USB memory stick for a project and/or firmware update via the integrated USB interface.

Expansion with SINAMICS S120 drive modules

SINAMICS S120 drive modules in booksize format (Line Modules, Motor Modules, etc.) are connected to the SIMOTION D4x5-2 Control Unit via DRIVE-CLiQ.

SINAMICS S120 PM240-2 and PM340 Power Modules in blocksize format can be operated on the SIMOTION D4x5-2 Control Units with the CUA31/CUA32 Control Unit Adapters.

Note:

DRIVE-CLiQ cables which are required to connect Line/Motor Modules to SIMOTION D are supplied in a standard length with the Line/Motor Modules.

Интеграция

SIMOTION D4x5-2 Control Unit connection overview

When dimensioning cables, you must always observe the maximum permissible cable lengths.

If these maximum lengths are exceeded, malfunctions may occur.

The permissible length of PROFIBUS DP cables depends on the configuration.

The DRIVE-CLiQ cables used for the SINAMICS S120 CU320-2 Control Unit can also be used for SIMOTION D4x5-2 Control Units.

For more information about signal cables, refer to the "Connection system MOTION CONNECT" chapter.