Set CEM CERT

Заказные данные
(1)

Set CEM CERT is a standardized and certified continuous emission monitoring system which is suitable for use in many plants requiring European legislation (13. BImSchV, 17. BImSchV, TA-Luft, 2001/80/EU and IED 2010/75/EU, Appendix V). The innovative CEMS meets the current quality standards of EU directives EN 14956, EN 15267 and EN 14181 (QAL1/2/3, AST).

Область применения

Emission monitoring of power plants fueled with solid, gaseous or liquid fuels
Emission monitoring of so-called TA Luft plants
In plants where corrosive aerosols (acidic mist) are to be expected, suitable measures must be taken to remove these from the gas matrix. For this purpose, project-specific technical clarification must be carried out in advance.

Дизайн

Tested component design

The complete system consists of the following tested individual components:

Sampling probe: M&C, type: SP2000; Bühler/Siemens, type: GAS222/7MB1943-2F
Heated sample gas line: Winkler/Siemens, type: 7MB1943-2A
Temperature controller: Siemens, type: SIRIUS
Two-stage compressor gas cooler: M&C, type: CSS; Bühler, type: EGK 2-19
Sample gas pump: Bühler/Siemens, type: P2.3/7MB1943-3C
NO_X converter: M&C, type: CG-2

Performance-tested measuring ranges

Component	Analyzer module	Smallest certified measuring range	Additional measuring ranges
CO	U23-7MB2355	0 ... 200 mg/m³	0 ... 750 / 3 000 mg/m³
	U23-7MB2357	0 ... 200 mg/m³	0 ... 750 / 3 000 mg/m³
	U23-7MB2358	0 ... 250 mg/m³	0 ... 1 250 mg/m³
NO	U23-7MB2355	0 ... 150 mg/m³	0 ... 750 / 2 000 mg/m³
	U23-7MB2357	0 ... 150 mg/m³	0 ... 750 / 2 000 mg/m³
	U23-7MB2358	0 ... 400 mg/m³	0 ... 2 000 mg/m³
	UV600	0 ... 50 mg/m³	0 ... 100 / 1 000 / 2 000 mg/m³
SO₂	U23-7MB2355	0 ... 400 mg/m³	0 ... 2 000 mg/m³
	U23-7MB2357	0 ... 400 mg/m³	0 ... 2 000 mg/m³
	U23-7MB2358	0 ... 400 mg/m³	0 ... 2 000/7 000 (in operation) mg/m³
	UV600	0 ... 75 mg/m³	0 ... 130 / 1 500 / 2 000 mg/m³
NO₂	UV600	0 ... 50 mg/m³	0 ... 500 mg/m³
O₂, (paramag.)	U23	0 ... 25 vol %
O₂, (electrochem.)	U23	0 ... 25 vol %

Функции

The complete tested modular measuring equipment is composed of the sampling probe, the heated sample gas line, a two-stage sample gas cooler, a gas pump and the multi-component analyzers, ULTRAMAT 23 and SIPROCESS UV600.
An electrochemical or a paramagnetic oxygen measuring cell can be used for the measurement of oxygen.

The gas path splits in parallel after the sample gas cooler. This separately supplies each analyzer with sample gas. One advantage for maintenance is that each analyzer can be individually serviced without affecting the other. The sample gas coolers used have a moisture alarm in case of malfunction. For additional protection, each analyzer is protected by a condensation barrier, which stops the gas flow if moisture penetrates. This guarantees optimum protection for gas analyzers.
For semi-automatic calibration of the zero and calibration gases, a 3/2-way solenoid valve is installed between the first and second cooling stages. The valve can also be used for AUTOCAL calibration of the ULTRAMAT 23 (fully automatic timing) as well as by the integrated PLC (LOGO module).

Чертеж

Figure contains options, dimensions in mm

Особенности

The tested measuring ranges are selected in such a way as to ensure a wide variety of different applications for the CEMS (suitability-tested according to EN 15267-3 (TÜV and MCERTS)).
The complete modular package allows the certified use of system components from different manufacturers (suitability-tested according to EN 15267-3 (TÜV and MCERTS)).
Simple and fast to configure
Very low costs of procurement and operation

Modular design

Up to 2 analyzers with different measuring ranges can be configured
Selection of versions for indoor or outdoor installation
Selection of sample gas cooler and NO_X converter from leading manufacturers
Electric heaters and air conditioners can be configured to extend the ambient temperature range
Selection of versions with appropriate sampling probes, heated sample gas lines

Технические данные

Detailed information on the analyzers

You can find detailed information on the analyzers in the section "Extractive continuous process gas analysis":

ULTRAMAT 23
SIPROCESS UV600

Climatic conditions
Ambient temperature	+5° ... +40 °C (standard)
With heater in sheet-steel cabinet	Min. -5 °C
With heating in GRP cabinet	Min. -15 °C
With air-conditioning	Max. +52 °C
Relative humidity	75 % (annual average), non-condensing
Sample gas conditions	Sample gas must not be flammable or explosive.
Max. sample gas pressure at inlet to sample preparation system	500 hPa (mbar)
Max. moisture content in sample gas¹⁾²⁾	17 vol % (cooler type: CSS), with PVDF heat exchanger 25 vol % (cooler type: EGK 2-19), with glass heat exchanger.
Sample gas temperature	Max. 200 °C at cabinet entry
Sample gas flow	Approx. 60 l/h per analyzer module
Sampling probe (standard)	Dust load: < 2 g/m³ Mounting flange: DN 65, PN 6, form B Including temperature controller with PT100 With internal sampling tube, stainless steel, length: 1 m (can be shortened) With filter in probe, to 600 °C
Sampling probe for higher temperatures and in other materials (optional)	On request
Sample gas line, electrically heated	Max. 50 m, longer lengths on request
Power supply
Supply 1	115 V AC, 50 … 60 Hz (-15%, +10%); on request
Supply 2	230 V AC, 50 … 60 Hz (-15 %, +10 %)
Supply 3	400 V AC, 50 … 60 Hz (-15 %, +10 %)
Power	Max. 4 000 VA; without heated sample gas line
System design
Fusing of electronic consumers	1-pole or 2-pole (selectable)
Sample gas cooler	2-stage
Output signals	4 … 20 mA (corresponding to the analyzer information) Additional digital inputs and outputs via PLC (LOGO)
Color	RAL 7035
Weight	Approx. 160 kg
Sheet-steel cabinet/frame	Indoor installation
GRP cabinet	Outdoor installation
Explosion protection classification	Installation outside the Ex zone
Degree of protection	IP 54 (avoid direct sunlight for outdoor installation)
Calibration	Semi-automatic; AUTOCAL freely adjustable on U23 up to max. 24-hour interval
Dimensions
Sheet-steel cabinet (with base) for indoor installation	2 100 x 800 x 800 mm (H x W x D)
GRP cabinet (with base) for indoor installation	2 060 x 900 x 800 mm (H x W x D)
500 mm spacing on the right or left must be provided for the cable inlet and connection of the heated sample gas line.

¹⁾ With NO and SO₂ concentration > 500 mg/m³, the glass heat exchanger must be used.

²⁾ When the SIPROCESS UV600 analyzer is selected, the cooler type EGK 2‑19 must be used due to the greater cooling capacity.