SITOP UPS1600 DC UPS modules

Заказные данные
(9)

By combining one DC UPS module SITOP UPS1600 with at least one UPS1100 battery module and a SITOP power supply unit, longer power failures can be bridged without any interruption. The intelligent battery management automatically detects the UPS1100 energy storage unit, ensures optimized temperature-specific charging and continuous monitoring. The compact DC UPS modules have overload capability, for example, to supply the inrush current of industrial PCs. In stand-alone mode, they support starting from the battery.

The DC UPS communicates openly over a USB or Ethernet/PROFINET port. It is easily integrated into the PC or PLC environment over the two Ethernet/PROFINET ports. Total integration in TIA provides user-friendly engineering in the TIA Portal and is supported with ready-to-use function blocks for S7 user programs and WinCC faceplates for fast visualization.

SITOP UPS Manager supports easy monitoring and configuration in PC systems, e.g. shutdown of several PCs in accordance with the master-slave principle. The integrated web server supports remote monitoring of the DC UPS.

Область применения

The battery modules that can be connected in parallel bridge power failures for a few hours. This supports the continued operation of processes or parts of them. The function "Starting from the battery" means that the UPS1600 can also be used in stand-alone mode without connection to the supply.

Depending on the communication requirements between the DC UPS and the automation components to be protected against power failure, the version of UPS1600 can be selected accordingly.

Buffering of simple automation applications

In simple applications with mini PLCs (e.g. obstruction lights, stand-alone hydro-electric plants), 24 V buffering is performed by the UPS1600 without a communications interface. The status messages are transferred to the PLC via the digital outputs (isolated).

Buffering of applications with automation computer

The UPS1600 with a USB interface is used to buffer automation solutions that are controlled by an industrial PC. All operating and configuring data is communicated over the PC interface.

Communication over Ethernet/PROFINET offers the most comprehensive possibilities for diagnostics and system integration. The UPS1600 can be directly integrated into the LAN infrastructure over its two ports.

Buffering of applications with networked (Industrial Ethernet) automation computers

The UPS1600 with Industrial Ethernet interface protects complex PC-based applications from power failure. Configuration and monitoring is performed using the PC software SITOP UPS Manager. It also supports defined shutdown of several PCs in accordance with the master-slave principle.

Buffering of applications with networked (PROFINET) automation components

For buffering sensitive plant components (e.g. a pumping station with telecontrol) or complete controller solutions (e.g. machine tools) that are integrated into a networked automation solution, the UPS1600 with PROFINET is the perfect choice. Total integration in TIA offers unique advantages for engineering and operation (e.g. diagnostics or visualization). For example, in buffer mode, several controllers can be brought to a defined independently of each other.

Дизайн

Compact DC UPS modules UPS1600 24 V/10 A, 20A and 40 A with digital inputs and outputs, optionally with USB interface or two Ethernet/PROFINET ports
UPS1100 battery modules 1.2 Ah, 3.2 Ah, 7 Ah and 12 Ah with lead rechargeable batteries, UPS1100 2.5 Ah battery module with pure-lead rechargeable batteries and UPS1100 5 Ah battery module with lithium-ion technology.

Функции

SITOP UPS1600 web server

The SITOP UPS1600 with Ethernet/PROFINET has an integrated web server that supports remote monitoring and control of the uninterruptible power supply. Using HTTPS ensures encrypted and safe data transmission.

Remote monitoring and control of:

Hardware configuration data
Remote monitoring
Operating data of the UPS1600 basic unit and the connected UPS1100 battery module
Alarm messages

Remote access via:

Firefox 34 or higher, or Internet Explorer 10, 11 (IE 8 with charging of SVG player)
IP address
Password

The password-protected web server supports viewing of the configuring and operating data.

SITOP UPS1600 software

Software tools support convenient integration of the SITOP UPS1600 in both PC-based and PLC-based systems. They make configuring and visualizing the DC UPS easier and the user benefits from the high performance of the SITOP UPS1600.

Software for open, PC-based automation systems

SITOP UPS Manager

Configuration and monitoring is performed easily using the free PC software SITOP UPS Manager. It enables the reactions of the PC to the operating states of the DC UPS to be freely selected and offers comprehensive diagnostic options:

Configuration
- Connection via USB or Ethernet
- All the relevant parameters can be configured in UPS Manager and transferred to the UPS1600
- Configuration of "non-coded" rechargeable batteries is possible
- The reactions of the PC to the operating states of the UPS can be freely selected, e.g. termination of software applications
- Support for reliable downloading of several PCs according to the master-slave principle
- The configurations can be saved locally
- Integrated OPC UA server
- Updating of the UPS1600 firmware is possible
- Assignment of IP addresses and device names of the UPS1600
- Can run under Windows XP, Windows 7 (32-bit and 64-bit) operating systems
Monitoring
- Readout and display of alarms, statuses and operating variables of the UPS1600 and the connected energy storage unit
- Tracing of history in trend diagrams

Monitor window for battery status in SITOP UPS Manager

Trend diagram for load current in SITOP UPS Manager

Software for TIA-based automation systems

For convenient integration of the DC UPS in the TIA environment, different software modules are available.

Engineering is simple via the TIA Portal. The data for UPS1600 is stored in the hardware catalog version V14 and higher. Special function blocks for SIMATIC S7-300, S7-400, S7-1200 and S7-1500 also support integration in the STEP 7 user program.

The comprehensive diagnostics data of the UPS1600 power supply can be visualized using prepared UPS faceplates for WinCC.

TIA Portal

Convenient and fail-safe integration of SITOP UPS1600 in the PROFINET network by means of drag-and-drop
Convenient configuration of SITOP UPS1600 basic units with Ethernet/PROFINET and the UPS1100 battery module simply by selecting from the TIA Portal hardware catalog
Free download of HSP (Hardware Support Package) for TIA Portal version V12 SP1 or higher available at
http://support.automation.siemens.com/WW/view/en/75854606
Free GSD file (Generic Station Description) for STEP 7 V 5.5
http://support.automation.siemens.com/WW/view/en/75854605

Establishing the PROFINET connection between the SITOP UPS1600 and the controller is easy and fail-safe in the TIA Portal

STEP 7 function blocks

Function blocks are available for STEP 7 user programs on SIMATIC S7-300/400/1200/1500. They allow further processing of the DC UPS operating data.

Function blocks for STEP 7 V5.5
Function blocks from STEP 7 V12 and higher

Free download:
http://support.automation.siemens.com/WW/view/en/75854608

Faceplates for WinCC

Ready-to-use faceplates save programming time for visualization of the uninterruptible power supply. The faceplates show all relevant statuses and values of the DC UPS. They are available for the following systems:

Faceplates for WinCC V7.2
Faceplates for WinCC flexible 2008 SP3
Faceplates for WinCC Comfort/Advanced/Professional V12

Free download:
http://support.automation.siemens.com/WW/view/en/75854608

The pre-compiled WinCC faceplates show all the relevant UPS data in a clearly comprehensible display. An icon with color coding for the operating state is also available

Software for SIMATIC PCS 7 process control system

The SITOP library is available with blocks and faceplates for direct integration into SIMATIC PCS 7. The SW blocks in the SIMATIC S7 supply the faceplate on the user interface of the process control system with operating and diagnostics data, generate messages and ensure connection to the maintenance system of PCS 7. This means that PCS 7 users automatically receive information about operating state conditions, maintenance requirements (e.g. battery replacement) and disturbances (e.g. power failures). This ensures constant transparency of the 24V supply in the control system. The SITOP library supports the following SIMATIC PCS 7 versions:

SIMATIC PCS 7 V8.0 with SP2
SIMATIC PCS 7 V8.1
SIMATIC PCS7 V8.1 with SP1
SIMATIC PCS7 V8.2 available soon

Free download at:
https://support.industry.siemens.com/cs/ww/en/view/109476154

Особенности

24 V buffering for a few hours for the purpose of continuing processes
Open communication over USB or two Ethernet/PROFINET ports
High-performance DC UPS modules in space-saving, slim design
High overload capability for mains and buffering operation
Starting from the battery module supports stand-alone mode, e.g. for starting generators
Easy configuration thanks to automatic detection of battery modules
High reliability and availability due to monitoring of the operational readiness, battery feeder, aging and charging status
Battery protecting charging due to temperature-specific charging characteristic
Defined shutdown of several PCs or controllers on one UPS (versions with Ethernet/PROFINET)
Remote monitoring via integrated web server
(versions with Ethernet/PROFINET)
Time-saving engineering in PC-based systems via SITOP UPS Manager (versions with USB or Ethernet/PROFINET)
SITOP UPS Manager with OPC UA server facilitates flexible, multi-vendor communication with other systems
Full integration in TIA saves time and costs during the planning stage and in operation (versions with Ethernet/PROFINET)
User-friendly engineering in the TIA Portal
SIMATIC S7 function blocks for easy integration in STEP 7 user programs
Fast integration in operator control and monitoring with WinCC faceplates
Direct integration in SIMATIC PCS 7 via SITOP library

Технические данные

Order number	6EP4134-3AB00-0AY0 6EP4134-3AB00-1AY0 6EP4134-3AB00-2AY0	6EP4136-3AB00-0AY0 6EP4136-3AB00-1AY0 6EP4136-3AB00-2AY0	6EP4137-3AB00-0AY0 6EP4137-3AB00-1AY0 6EP4137-3AB00-2AY0
product brandname	SITOP UPS1600	SITOP UPS1600	SITOP UPS1600
Type of current supply	DC UPS 24 V/10 A	DC UPS 24 V/20 A	DC UPS 24 V/40 A
Input
Supply voltage at DC Rated value	24 V	24 V	24 V
Voltage curve at input	DC	DC	DC
input voltage range	22 ... 29 V DC	22 ... 29 V DC	22 ... 29 V DC
Adjustable response value voltage for buffer connection preset	22.5 V	22.5 V	22.5 V
Adjustable response value voltage for buffer connection	21 ... 25 V; Adjustable: 21 V, 21.5 V, 22 V, 22.5 V, 23 V, 24 V, 25 V DC or via software	21 ... 25 V; Adjustable: 21 V, 21.5 V, 22 V, 22.5 V, 23 V, 24 V, 25 V DC or via software	21 ... 25 V; Adjustable: 21 V, 21.5 V, 22 V, 22.5 V, 23 V, 24 V, 25 V DC or via software
Input current at rated input voltage 24 V Rated value	14 A; for max. charging current (3 A)	25 A; for max. charging current (4 A)	46 A; for max. charging current (5 A)
Mains buffering
Type of energy storage	with batteries	with batteries	with batteries
Design of the mains power cut bridging-connection	Adjustable range using rotary coding switch: 0.5 min, 1 min, 2 min, 5 min, 10 min, 20 min, max. buffering time or via software	Adjustable range using rotary coding switch: 0.5 min, 1 min, 2 min, 5 min, 10 min, 20 min, max. buffering time or via software	Adjustable range using rotary coding switch: 0.5 min, 1 min, 2 min, 5 min, 10 min, 20 min, max. buffering time or via software
Charging current
● 1	0.1 A	0.1 A	0.1 A
● 2	3 A	4 A	5 A
adjustable charging current maximum Note	Automatically depending on battery module	Automatically depending on battery module	Automatically depending on battery module
Output
Output voltage
● in normal operation at DC Rated value	24 V	24 V	24 V
● in buffering mode at DC Rated value	24 V	24 V	24 V
Formula for output voltage	Vin - approx. 0.01 x I	Vin - approx. 0.01 x I	Vin - approx. 0.01 x I
ON-delay time typical	60 s	60 s	60 s
Voltage increase time of the output voltage typical	60 ms	60 ms	60 ms
Output voltage in buffering mode at DC	19 ... 28.5 V	19 ... 28.5 V	19 ... 28.5 V
Output current
● Rated value	10 A	20 A	40 A
● in normal operation	0 ... 30 A	0 ... 60 A	0 ... 120 A
● in buffering mode	0 ... 30 A	0 ... 60 A	0 ... 120 A
Peak current	30 A	60 A	120 A
Property of the output Short-circuit proof	Yes	Yes	Yes
Design of short-circuit protection	Limitation to 3 x I rated for 30 ms/min; through-conductivity for 1.5 x I rated for 5 sec/min	Limitation to 3 x I rated for 30 ms/min; through-conductivity for 1.5 x I rated for 5 sec/min	Limitation to 3 x I rated for 30 ms/min; through-conductivity for 1.5 x I rated for 5 sec/min
Supplied active power typical	240 W	480 W	960 W
Efficiency
Efficiency in percent
● at rated output current at rated output current typical	97.7 %	98.2 %	98.8 %
● in case of accumulator operation typical	97.7 %	98.2 %	98.8 %
Power loss [W]
● at rated output current at rated output current typical	5.6 W	8.6 W	12 W
● in case of accumulator operation typical	5.6 W	8.6 W	12 W
Protection and monitoring
Product function
● reverse polarity protection against energy storage unit polarity reversal	Yes	Yes	Yes
● reverse polarity protection against input voltage polarity reversal	Yes	Yes	Yes
Signaling
Display version
● for normal operation	Normal operation: LED green (OK), floating changeover contact "Bat/OK" to setting "OK" ("OK" means: Voltage of the supplying power supply unit is greater than cut-in threshold set at the DC UPS module); Lack of buffer standby: LED red (alarm), floating changeover contact "Alarm/Bat" to setting "Alarm"; Battery replacement required: LED red (alarm) flashing with approx. 0.25 Hz, floating changeover contact "Alarm/Bat" switching with approx. 0.25 Hz; Energy storage > 85%: LED green (Bat > 85%), floating NO contact "Bat > 85" closed; Permissible contact current capacity: DC 60 V/1 A or AC 30 V /1 A	Normal operation: LED green (OK), floating changeover contact "Bat/OK" to setting "OK" ("OK" means: Voltage of the supplying power supply unit is greater than cut-in threshold set at the DC UPS module); Lack of buffer standby: LED red (alarm), floating changeover contact "Alarm/Bat" to setting "Alarm"; Battery replacement required: LED red (alarm) flashing with approx. 0.25 Hz, floating changeover contact "Alarm/Bat" switching with approx. 0.25 Hz; Energy storage > 85%: LED green (Bat > 85%), floating NO contact "Bat > 85" closed; Permissible contact current capacity: DC 60 V/1 A or AC 30 V /1 A	Normal operation: LED green (OK), floating changeover contact "Bat/OK" to setting "OK" ("OK" means: Voltage of the supplying power supply unit is greater than cut-in threshold set at the DC UPS module); Lack of buffer standby: LED red (alarm), floating changeover contact "Alarm/Bat" to setting "Alarm"; Battery replacement required: LED red (alarm) flashing with approx. 0.25 Hz, floating changeover contact "Alarm/Bat" switching with approx. 0.25 Hz; Energy storage > 85%: LED green (Bat > 85%), floating NO contact "Bat > 85" closed; Permissible contact current capacity: DC 60 V/1 A or AC 30 V /1 A
● in buffering mode	Buffered mode: LED yellow (Bat), floating changeover contact "OK/Bat" to setting "Bat"; Prewarning battery voltage < 20.4 VDC: LED red (alarm), floating changeover contact "Alarm/Bat" to setting "Alarm"; Energy storage > 85%: LED green (Bat > 85%), floating NO contact "Bat > 85" closed	Buffered mode: LED yellow (Bat), floating changeover contact "OK/Bat" to setting "Bat"; Prewarning battery voltage < 20.4 VDC: LED red (alarm), floating changeover contact "Alarm/Bat" to setting "Alarm"; Energy storage > 85%: LED green (Bat > 85%), floating NO contact "Bat > 85" closed	Buffered mode: LED yellow (Bat), floating changeover contact "OK/Bat" to setting "Bat"; Prewarning battery voltage < 20.4 VDC: LED red (alarm), floating changeover contact "Alarm/Bat" to setting "Alarm"; Energy storage > 85%: LED green (Bat > 85%), floating NO contact "Bat > 85" closed
Interface
Product component PC interface	No	No	Yes
Design of the interface	without	without	without
Safety
Galvanic isolation between entrance and outlet	No	No	No
Operating resource protection class	Class III	Class III	Class III
Certificate of suitability
● CE marking	Yes	Yes	Yes
● as approval for USA	cULus-Listed (UL 508, CSA C22.2 No. 107.1), File E197259	cULus-Listed (UL 508, CSA C22.2 No. 107.1), File E197259	cULus-Listed (UL 508, CSA C22.2 No. 107.1), File E197259
● relating to ATEX	IECEx Ex nA nC IIC T4 Gc; cCSAus (CSA C22.2 No. 213-M1987, ANSI/ISA-12.12.01-2013) Class I, Div. 2, Group ABCD, T4	IECEx Ex nA nC IIC T4 Gc; cCSAus (CSA C22.2 No. 213-M1987, ANSI/ISA-12.12.01-2013) Class I, Div. 2, Group ABCD, T4	IECEx Ex nA nC IIC T4 Gc; cCSAus (CSA C22.2 No. 213-M1987, ANSI/ISA-12.12.01-2013) Class I, Div. 2, Group ABCD, T4
● C-Tick	Yes	Yes	Yes
Type of certification CB-certificate	Yes	Yes	Yes
Shipbuilding approval	GL, ABS	GL, ABS	GL, ABS
Protection class IP	IP20	IP20	IP20
EMC
Standard
● for emitted interference	EN 55022 Class B	EN 55022 Class B	EN 55022 Class B
● for interference immunity	EN 61000-6-2	EN 61000-6-2	EN 61000-6-2
Operating data
Ambient temperature
● during operation	-25 ... +70 °C; with natural convection	-25 ... +70 °C; with natural convection	-25 ... +70 °C; with natural convection
● during transport	-40 ... +85 °C	-40 ... +85 °C	-40 ... +85 °C
● during storage	-40 ... +85 °C	-40 ... +85 °C	-40 ... +85 °C
Environmental category acc. to IEC 60721	Climate class 3K3, no condensation	Climate class 3K3, no condensation	Climate class 3K3, no condensation
Mechanics
Type of electrical connection	screw-type terminals	screw-type terminals	screw-type terminals
● at input	24 V DC: 2 screw terminals for 0.2 ... 6 mm²/24 ... 13 AWG	24 V DC: 2 screw terminals for 0.2 ... 6 mm²/24 ... 13 AWG	24 V DC: 2 screw terminals for 0.5 ... 16 mm²/20 ... 6 AWG
● at output	24 V DC: 2 screw terminals for 0.2 ... 6 mm²/24 ... 13 AWG	24 V DC: 2 screw terminals for 0.2 ... 6 mm²/24 ... 13 AWG	24 V DC: 2 screw terminals for 0.5 ... 16 mm²/20 ... 6 AWG
● for battery module	24 V DC: 2 screw terminals for 0.2 ... 6 mm²/24 ... 13 AWG	24 V DC: 2 screw terminals for 0.2 ... 6 mm²/24 ... 13 AWG	24 V DC: 2 screw terminals for 0.5 ... 16 mm²/20 ... 6 AWG
● for control circuit and status message	14 screw terminals for 0.2 ... 1.5 mm²/24 ... 16 AWG	14 screw terminals for 0.2 ... 1.5 mm²/24 ... 16 AWG	14 screw terminals for 0.2 ... 1.5 mm²/24 ... 16 AWG
Width of the enclosure	50 mm	50 mm	70 mm
Height of the enclosure	125 mm	125 mm	125 mm
Depth of the enclosure	125 mm	125 mm	150 mm
Required spacing
● top	50 mm	50 mm	50 mm
● bottom	50 mm	50 mm	50 mm
● left	0 mm	0 mm	0 mm
● right	0 mm	0 mm	0 mm
Net weight	0.38 kg	0.39 kg	0.65 kg
Product feature of the enclosure housing for side-by-side mounting	Yes	Yes	Yes
Mounting type	Snaps onto DIN rail EN 60715 35x7.5/15	Snaps onto DIN rail EN 60715 35x7.5/15	Snaps onto DIN rail EN 60715 35x7.5/15
Electrical accessories	Battery module	Battery module	Battery module
MTBF at 40 °C	415 574 h	408 654 h	372 738 h
Equipment marking acc. to DIN EN 81346-2	T	T	T
Other information	Specifications at rated input voltage and ambient temperature +25 °C (unless otherwise specified)	Specifications at rated input voltage and ambient temperature +25 °C (unless otherwise specified)	Specifications at rated input voltage and ambient temperature +25 °C (unless otherwise specified)