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- Информационные материалы
Информационные материалы
General technical specifications of the SIPLUS MICROMASTER 440
Ambient temperature range
-10 ... +50 °C
Conformal Coating
Coating of the printed circuit board and the electronic components
Technical specifications
The technical specifications of the standard product apply with the exception of the ambient conditions.
Ambient conditions
Relative atmospheric humidity
5 … 100%,
condensation permissibleApplication
The SIPLUS MICROMASTER 440 inverter can be used for a variety of variable-speed drive tasks. Its flexibility makes it suitable for a wide range of applications. This wide range includes cranes and hoisting gear, high-bay warehouses, machines for the food and beverages industry, packaging machines, etc.; i.e. applications that require frequency inverters with higher functionality and higher dynamic response than normal.
The inverter is especially characterized by its customer-oriented performance and ease-of-use. Its large range of line voltages enables it to be used all over the world.
Design
The SIPLUS MICROMASTER 440 inverter has a modular design. The operator panels and modules can be easily exchanged.
Main features
- Easy, guided commissioning
- Modular construction allows maximum configuration flexibility
- 6 programmable isolated digital inputs
- 2 analog inputs (0 V to 10 V, 0 mA to 20 mA, scalable) can also be used as a 7th/8th digital input
- 2 programmable analog outputs (0 mA to 20 mA)
- 3 programmable relay outputs (30 V DC/5 A, resistive load; 250 V AC/2 A, inductive load
- Low-noise motor operation through high pulse frequencies, adjustable (observe derating if necessary)
- Protection for motor and inverter
Accessories (overview)
- EMC filter, class A/B
- LC filter and sine-wave filter
- Line commutating reactors
- Output reactors
- Shield connection plates
- Basic Operator Panel (BOP) for parameterizing the inverter
- Plain-text Advanced Operator Panel (AOP) with multiple-language display
- Plain-text Asian Advanced Operator Panel (AAOP) with Chinese and English display
- Plain-text Cyrillic Advanced Operator Panel (CAOP) with Cyrillic, German and English display
- Communication modules
- PROFIBUS
- DeviceNet
- CANopen
- Incremental encoder evaluation module
- PC connection kits
- Mounting kits for installing the operator panels in control cabinet doors
- PC commissioning programs under Windows 98/NT/2000/XP Professional
- TIA integration with Drive ES
International standards
- The MICROMASTER 440 inverter fulfills the requirements of the EU low-voltage directive
- The MICROMASTER 440 inverter has CE marking.
- Certified according to uL and c uL
- c-tick
Mechanical characteristic data
- Modular design
- Operating temperature
- 0.12 kW to 75 kW: -10 °C to +50 °C (+14 °F to +122 °F)
- 90 kW to 200 kW: 0 °C to +40 °C (+32 °F to +104 °F)
- Compact enclosure due to high power density
- Simple cable connection, separate mains and motor connections for optimum electromagnetic compatibility
- Plug-in operator panels
- Screwless control terminal strip on removable I/O board
Performance characteristic data
- Latest IGBT technology
- Digital microprocessor control
- High-quality vector control
- Flux current control (FCC) for enhanced dynamic response and optimized motor control
- U/f characteristic linear
- U/f characteristic quadratic
- Multipoint characteristic (programmable U/f characteristic)
- Torque control
- Flying restart
- Slip compensation
- Automatic restart after mains failure or operational fault
- Free function blocks for logic and arithmetic operations
- Kinetic buffering
- Positioning down ramp
- High-quality internal PID controller for simple process control (autotuning)
- Programmable ramp-up/ramp-down times 0 s to 650 s
- Ramp smoothing
- Fast current limitation (FCL) for uninterrupted operation
- Fast, reproducible response from the digital inputs
- Precise setpoint input by means of 2 high-resolution 10-bit analog inputs
- Compound braking for controlled rapid braking
- Integrated Braking Module (only for inverters 0.12 kW to 75 kW)
- 4 skip frequencies
- Removable "Y" capacitor for use on IT networks (with ungrounded networks the "Y" capacitor must be removed and an output reactor installed)
Protection characteristic data
- Overload capability
- CT operation
0.12 kW to 75 kW:
overload current 1.5 x rated output current (i.e. 150% overload capability) for 60 s, cycle time 300 s,
and 2 x rated output current (i.e. 200% overload capability) for 3 s, cycle time 300 s
90 kW to 200 kW:
overload current 1.36 x rated output current (i.e. 136% overload capability) for 57 s, cycle time 300 s,
and 1.6 x rated output current (i.e. 160% overload capability) for 3 s, cycle time 300 s - VT operation
5.5 kW to 90 kW:
overload current 1.4 x rated output current (i.e. 140% overload capability) for 3 s,
and 1.1 x rated output current (i.e. 110% overload capability) for 60 s, cycle time 300 s
110 kW to 250 kW:
overload current 1.5 x rated output current (i.e. 150% overload capability) for 1 s,
and 1.1 x rated output current (i.e. 110% overload capability) for 59 s, cycle time 300 s
- CT operation
- Overvoltage/undervoltage protection
- Overtemperature protection for the inverter
- Special direct connection for PTC or KTY for motor protection
- Ground-fault protection
- Short-circuit protection
- Thermal motor protection I2t
- Motor blocking protection
- Stall protection
- Parameter locking
Технические данные
Technical data
MICROMASTER 440
Mains voltage and power ranges
CT (constant torque)
VT (variable torque)
200 V to 240 V 1 AC ±10 %
0.12 kW to 3 kW
-
200 V to 240 V 3 AC ±10 %
0.12 kW to 45 kW
5.5 kW to 55 kW
380 V to 480 V 3 AC ±10 %
0.37 kW to 200 kW
7.5 kW to 250 kW
500 V to 600 V 3 AC ±10 %
0.75 kW to 75 kW
1.5 kW to 90 kW
Input frequency
47 Hz to 63 Hz
Output frequency
in V/f mode
for inverter 0.12 kW to 75 kW
0 ... 650 Hz, (limitation to 550 Hz in production to comply with legal requirements) 1)
for inverter 90 kW to 200 kW
0 Hz to 267 Hz
in vector mode
for inverter 0.12 kW to 75 kW
0 Hz to 200 Hz
for inverter 90 kW to 200 kW
0 Hz to 200 Hz
Power factor
≥ 0.95
Inverter efficiency
0.12 kW to 75 kW: 96 % to 97 %; 90 kW to 200 kW: 97 % to 98 %
(Further information is available on the Internet at:
http://support.automation.siemens.com/WW/view/en/22978972)Overload capability
CT mode
for inverter 0.12 kW to 75 kW
Overload current 1.5 x rated output current (i.e. 150 % overload capability) for 60 s, cycle time 300 s, and 2 x rated output current (i.e. 200 % overload capability) for 3 s, cycle time 300 s
for inverter 90 kW to 200 kW
Overload current 1.36 x rated output current (i.e. 136 % overload capability) for 57 s, cycle time 300 s, and 1.6 x rated output current (i.e. 160 % overload capability) for 3 s, cycle time 300 s
Overload capability
VT mode
for inverter 5.5 kW to 90 kW
Overload current 1.4 x rated output current (i.e. 140 % overload capability) for 3 s, and 1.1 x rated output current (i.e. 110 % overload capability) for 60 s, cycle time 300 s
for inverter 110 kW to 250 kW
Overload current 1.5 x rated output current (i.e. 150 % overload capability) for 1 s, and 1.1 x rated output current (i.e. 110 % overload capability) for 59 s, cycle time 300 s
Inrush current
not higher than rated input current
Control method
Vector control, torque control, linear V/f characteristic; quadratic V/f characteristic; multipoint characteristic (programmable V/f characteristic); flux current control (FCC)
Pulse frequency
for inverter 0.12 kW to 75 kW
4 kHz (standard); 16 kHz (standard with 230 V inverters 0.12 kW to 5.5 kW)
2 kHz to 16 kHz (in 2 kHz steps)for inverter 90 kW to 200 kW
2 kHz (standard with VT mode); 4 kHz (standard with CT mode)
2 kHz to 4 kHz (in 2 kHz steps)Fixed frequencies
15, programmable
Skip frequency ranges
4, programmable
Setpoint resolution
0.01 Hz digital
0.01 Hz serial
10 bit analogDigital inputs
6 fully programmable isolated digital inputs; switchable PNP/NPN
Analog inputs
2 programmable analog inputs
- 0 V to 10 V, 0 mA to 20 mA and -10 V to +10 V (AIN1)
- 0 V to 10 V and 0 mA to 20 mA (AIN2)
- both can be used as 7th/8th digital input
Relay outputs
3, programmable
30 V DC/5 A (resistive load)
250 V AC/2A (inductive load)Analog outputs
2, programmable (0/4 mA to 20 mA)
Serial interfaces
RS-485, optional RS-232
Motor cable lengths
Without output choke
for inverter 0.12 kW to 75 kW
max. 50 m (shielded)
max. 100 m (unshielded)for inverter 90 kW to 250 kW
max. 200 m (shielded)
max. 300 m (unshielded)With output choke
see variant dependent options
Electromagnetic compatibility (see Selection and Ordering Data)
EMC filter, Class A or Class B to EN 55 011 available as an option
Inverter with internal filter Class A availableBraking
Resistance braking with DC braking, compound braking, integrated brake chopper (integrated brake chopper only with 0.12 kW to 75 kW inverters)
Degree of protection
IP20
Operating temperature (without derating)
for inverter 0.12 kW to 75 kW
CT: -10 °C to +50 °C (+14 °F to +122 °F)
VT: -10 °C to +40 °C (+14 °F to +104 °F)for inverter 90 kW to 200 kW
0 °C to +40 °C (+32 °F to +104 °F)
Storage temperature
-40 °C to +70 °C (-40 °F to +158 °F)
Relative humidity
95 % (non-condensing)
Installation altitude
for inverter 0.12 kW to 75 kW
up to 1000 m above sea level without derating
for inverter 90 kW to 200 kW
up to 2000 m above sea level without derating
Standard SCCR
(Short Circuit Current Rating) 2)FSA, FSB, FSC: 10 kA
FSD, FSE, FSF, FSFX, FSGX: 65 kAProtection features for
Undervoltage, overvoltage, overload, earth faults, short-circuits, stall prevention, locked motor protection, motor overtemperature, inverter overtemperature, parameter change protection
Compliance with standards
uL, c uL, CE, c-tick
CE marking
Conformity with low-voltage directive 73/23/EEC
Cooling-air volumetric flow required, dimensions and weights (without options)
Frame size (FS)
Cooling-air volumetric flow required (l/s)/(CFM)
H x W x D, max. (mm)
Weight, approx. (kg)
A
4.8/10.2
173 x 73 x 149
1.3
B
24/51
202 x 149 x 172
3.4
C
54.9/116.3
245 x 185 x 195
5.7
D
2 x 54.9/2 x 116.3
520 x 275 x 245
17
E
2 x 54.9/2 x 116.3
650 x 275 x 245
22
F without filter
150/317.79
850 x 350 x 320
56
F with filter
150/317.79
1150 x 350 x 320
75
FX
225/478.13
1400 x 326 x 356
116
GX
440/935
1533 x 326 x 545
174
CFM:
Cubic Feet per Minute1) For further information see http://support.automation.siemens.com/WW/view/en/107669667
2) Applies to industrial control cabinet installations to NEC article 409/UL 508A.
Derating data
Pulse frequency
Output
Rated output current in A
for a pulse frequency of
kW
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
14 kHz
16 kHz
Mains operating voltage 200 V 1/3 AC
0.12 to 5.5
Values correspond to the 4 kHz standard values. No derating, since 16 kHz standard.
7.5
28.0
26.6
25.2
22.4
19.6
16.8
14.0
11
42.0
37.8
33.6
29.4
25.2
21.0
16.8
15
54.0
48.6
43.2
37.8
32.4
27.0
21.6
18.5
68.0
64.6
61.2
54.4
47.6
40.8
34.0
22
80.0
72.0
64.0
56.0
48.0
40.0
32.0
30
104.0
91.0
78.0
70.2
62.4
57.2
52.0
37
130.0
113.8
97.5
87.8
78.0
71.5
65.0
45
154.0
134.8
115.5
104.0
92.4
84.7
77.0
Mains operating voltage 400 V 3 AC
0.37
1.3
1.3
1.3
1.3
1.3
1.2
1.0
0.55
1.7
1.7
1.7
1.6
1.5
1.4
1.2
0.75
2.2
2.2
2.2
2.0
1.8
1.5
1.3
1.1
3.1
2.9
2.8
2.5
2.2
1.9
1.6
1.5
4.1
3.7
3.3
2.9
2.5
2.1
1.6
2.2
5.9
5.6
5.3
4.7
4.1
3.5
3.0
3.0
7.7
6.9
6.2
5.4
4.6
3.9
3.1
4.0
10.2
9.2
8.2
7.1
6.1
5.1
4.1
5.5
13.2
11.9
10.6
9.2
7.9
6.6
5.3
7.5
19.0
18.1
17.1
15.2
13.3
11.4
9.5
11.0
26.0
23.4
20.8
18.2
15.6
13.0
10.4
15.0
32.0
30.4
28.8
25.6
22.4
19.2
16.0
18.5
38.0
34.2
30.4
26.6
22.8
19.0
15.2
22
45.0
40.5
36.0
31.5
27.0
22.5
18.0
30
62.0
58.9
55.8
49.6
43.4
37.2
31.0
37
75.0
67.5
60.0
52.5
45.0
37.5
30.0
45
90.0
76.5
63.0
51.8
40.5
33.8
27.0
55
110.0
93.5
77.0
63.3
49.5
41.3
33.0
75
145.0
112.4
79.8
68.9
58.0
50.8
43.5
90
178.0
-
-
-
-
-
-
110
205.0
-
-
-
-
-
-
132
250.0
-
-
-
-
-
-
160
302.0
-
-
-
-
-
-
200
370.0
-
-
-
-
-
-
Mains operating voltage 500 V 3 AC
0.75
1.4
1.2
1.0
0.8
0.7
0.6
0.6
1.5
2.7
2.2
1.6
1.4
1.1
0.9
0.8
2.2
3.9
2.9
2.0
1.6
1.2
1.0
0.8
4.0
6.1
4.6
3.1
2.4
1.8
1.5
1.2
5.5
9.0
6.8
4.5
3.6
2.7
2.3
1.8
7.5
11.0
8.8
6.6
5.5
4.4
3.9
3.3
11.0
17.0
12.8
8.5
6.8
5.1
4.3
3.4
15.0
22.0
17.6
13.2
11.0
8.8
7.7
6.6
18.5
27.0
20.3
13.5
10.8
8.1
6.8
5.4
22
32.0
24.0
16.0
12.8
9.6
8.0
6.4
30
41.0
32.8
24.6
20.5
16.4
14.4
12.3
37
52.0
39.0
26.0
20.8
15.6
13.0
10.4
45
62.0
52.7
43.4
40.3
37.2
32.6
27.9
55
77.0
67.4
57.8
52.0
46.2
42.4
38.5
75
99.0
84.2
69.3
64.4
59.4
52.0
44.6
Compliance with standards
CE marking
The MICROMASTER inverters meet the requirements of the Low-Voltage Directive 73/23/EEC.
Low-voltage directive
The inverters comply with the following standards listed in the Official Journal of the European Communities:
- EN 60 204
Safety of machinery, electrical equipment of machines
- EN 61 800-5-1
Electrical power drive systems with variable speed - Part 5-1: Requirements regarding safety - electrical, thermal and energy requirements
Machine directive
The inverters are suitable for installation in machines. Compliance with the machine directive 89/392/EEC requires a separate certificate of conformity. This must be furnished by the plant constructor or the installer of the machine.
EMC directive
- EN 61 800-3
Variable-speed electric drives
Part 3: EMC product standard including special test procedure.The new EMC product standard EN 61 800-3 applies to electrical drive systems as of July 1, 2005. The transition period for the preceding standard EN 61 800-3/A11 dated February 2001 ends on October 1, 2007. The following explanations apply to frequency inverters of the 6SE6 series from Siemens:
- The EMC product standard EN 61 800-3 does not apply directly to a frequency inverter but to a PDS (Power Drive System), which comprises the complete circuitry, motor and cables in addition to the inverter.
- As a rule, frequency inverters are only supplied to qualified technical specialists for installation in machines or plants. A frequency inverter must therefore only be considered as a component which, as such, is not subject to the EMC product standard EN 61 800-3. However, the inverter's instruction manual specifies the conditions under which the product standard can be complied with if the frequency inverter is expanded to become a PDS. For a PDS, the EMC directive in the EU is complied with through observance of the product standard EN 61 800-3 for variable-speed electrical drive systems. The frequency inverters on their own do not generally require marking according to the EMC directive.
- The new EN 61 800-3 of July 2005 no longer distinguishes between "general availability" and "restricted availability". Instead, different categories, namely C1 to C4, are defined according to the environment of the PDS at the place of use:
- Category C1:
Drive systems for rated voltages of < 1000 V for use in the first environment - Category C2:
Fixed-location drive systems which are not connected by means of plug-in devices, for rated voltages of < 1000 V. if used in the first environment, installation and start-up may only be carried out by qualified EMC personnel. Warning information must be provided. - Category C3:
Drive systems for rated voltages of < 1000 V, solely for use in the second environment. Warning information must be provided. - Category C4:
Drive systems for rated voltages of ≥ 1000 V or for rated currents of ≥ 400 A or for use in complex systems in the second environment. An EMC plan must be drawn up.
- Category C1:
- In the EMC product standard EN 61 800-3, limits for conducted interference voltages and radiated interference are also indicated for the so-called "second environment" (= industrial power supply systems which do not supply households). These limits are lower than the limits of filter class A according to EN 55 011. The use of unfiltered inverters in an industrial environment is permissible provided they are part of a system that is equipped with line filters on the higher-level infeed side.
- With MICROMASTER, power drive systems (PDS) which comply with EMC product standard EN 61 800-3 can be installed (see the installation instructions in the product documentation). The table entitled "Overview of MICROMASTER components and PDS categories" and the MICROMASTER ordering documents show which components the respective PDS installation supports directly.
- In general, a distinction must be made between the product standards for electrical drive systems (PDS) of the EN 61 800 series of standards (of which Part 3 covers EMC topics) and the product standards for devices/systems/machines etc. This will probably not result in any changes in the practical use of frequency inverters. Since frequency inverters are always part of a PDS and the latter is part of a machine, the manufacturer of the machine must observe various standards depending on the type of machine and the environment, e.g. EN 61 000-3-2 for power supply harmonics and EN 55 011 for radio interference. The PDS product standard alone is therefore inadequate or irrelevant.
- With regard to compliance with limits for power supply harmonics, the EMC product standard EN 61 800-3 for PDS refers to compliance with the EN 61 000-3-2 and EN 61 000-3-12 standards.
- Irrespective of configuration with MICROMASTER and its components, the machine builder can also modify the machines in other ways in order to comply with the EMC directive of the EU. As a rule, the EMC directive of the EU is observed through compliance with the EMC product standards applicable to the machine. If they are not available, the generic standards such as DIN EN 61 000-x-x can be used instead. What is important is that the conducted interference and the radiated interference voltages at the power-supply connection point and outside the machine remain below the corresponding limits. What technical means are used to ensure this is not prescribed.
Overview of MICROMASTER components and PDS categories
First environment
(residential, commercial)Category C1
Unfiltered devices plus external Class B filter with low leakage currentsCategory C2
Devices with an integrated Class B filter
or devices with an integrated Class A filter plus external supplementary filter Class B
or devices with an integrated Class A filter plus warning information
or unfiltered devices plus external Class A filter plus warning informationSecond environment
(industrial)Category C2
Devices with an integrated Class B filter
or devices with an integrated Class A filter plus external supplementary filter Class B
or devices with an integrated Class A filter
or unfiltered devices plus external Class A filter
Note:
The requirements of EN 61 800-3 are considerably exceeded if Class B filters are used.Category C3
Devices with integrated Class A filter
or unfiltered devices plus external Class A filter
Warning information is necessary.
Note:
The requirements of EN 61 800-3 are considerably exceeded if Class A filters are used.Category C4
Unfiltered devices plus external Class A filter
An EMC plan must be drawn up.
Note:
The requirements of EN 61 800-3 are considerably exceeded if Class A filters are used.Electromagnetic compatibility
No inadmissible electromagnetic emissions occur if the installation instructions specific to the product are correctly observed.
The table below lists the results of measurements relating to the emissions and immunity to interference of MICROMASTER inverters.
The inverters were installed with shielded motor cables and shielded control cables in accordance with the directives.
EMC phenomenon
Standard/testRelevant criteria
Limit value
Emitted interference
EN 61 800-3Conducted via mains cable
150 kHz to 30 MHz
Unfiltered devices, not tested.
All devices with an internal/external filter:
Depending on the type of filter and on the envisaged PDS installation:
Category C1:
Limit value complies with EN 55 011, Class B
Category C2:
Limit value complies with EN 55 011, Class A, Group 1.
In addition, all devices with an internal/external filter comply with the limit value for category C3 installations.
Limit value complies with EN 55 011, Class A, Group 2.Emitted by the drive
30 MHz to 1 GHz
All devices.
Limit value complies with EN 55 011, Class A, Group 1.ESD immunity
EN 61 000-4-2ESD through air discharge
Test severity level 3
8 kV
ESD through contact discharge
Test severity level 3
6 kV
Immunity to electrical fields
EN 61 000-4-3Electrical field applied to unit
Test severity level 3
80 MHz to 1 GHz
10 V/m
Immunity to burst interference
EN 61 000-4-4Applied to all cable terminations
Test severity level 4
4 kV
Surge immunity
EN 61 000-4-5Applied to mains cables
Test severity level 3
2 kV
Immunity to RFI emissions, conducted
EN 61 000-4-6Applied to mains, motor and control cables
Test severity level 3
0.15 MHz to 80 MHz
80 % AM (1 kHz)10 V
UL listing
UL and cUL listed power conversion equipment of UL category NMMS, in accordance with UL508C.
UL list number E121068 and E192450
For use in environments with pollution degree 2.
Also refer to the Internet at http://www.ul.com/
