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SIPLUS MICROMASTER 440

  • Заказные данные
    (17)
  • Аксессуары
    (2)
  • Информационные материалы

    Информационные материалы

    General technical specifications of the SIPLUS MICROMASTER 440

    Ambient temperature range

    -10 ... +50 °C

    Conformal Coating

    Coating of the printed circuit board and the electronic components

    Technical specifications

    The technical specifications of the standard product apply with the exception of the ambient conditions.



    Ambient conditions

    Relative atmospheric humidity

    5 … 100%,
    condensation permissible



    Application

    The SIPLUS MICROMASTER 440 inverter can be used for a variety of variable-speed drive tasks. Its flexibility makes it suitable for a wide range of applications. This wide range includes cranes and hoisting gear, high-bay warehouses, machines for the food and beverages industry, packaging machines, etc.; i.e. applications that require frequency inverters with higher functionality and higher dynamic response than normal.

    The inverter is especially characterized by its customer-oriented performance and ease-of-use. Its large range of line voltages enables it to be used all over the world.

    Design

    The SIPLUS MICROMASTER 440 inverter has a modular design. The operator panels and modules can be easily exchanged.

    Main features
    • Easy, guided commissioning
    • Modular construction allows maximum configuration flexibility
    • 6 programmable isolated digital inputs
    • 2 analog inputs (0 V to 10 V, 0 mA to 20 mA, scalable) can also be used as a 7th/8th digital input
    • 2 programmable analog outputs (0 mA to 20 mA)
    • 3 programmable relay outputs (30 V DC/5 A, resistive load; 250 V AC/2 A, inductive load
    • Low-noise motor operation through high pulse frequencies, adjustable (observe derating if necessary)
    • Protection for motor and inverter
    Accessories (overview)
    • EMC filter, class A/B
    • LC filter and sine-wave filter
    • Line commutating reactors
    • Output reactors
    • Shield connection plates
    • Basic Operator Panel (BOP) for parameterizing the inverter
    • Plain-text Advanced Operator Panel (AOP) with multiple-language display
    • Plain-text Asian Advanced Operator Panel (AAOP) with Chinese and English display
    • Plain-text Cyrillic Advanced Operator Panel (CAOP) with Cyrillic, German and English display
    • Communication modules
      • PROFIBUS
      • DeviceNet
      • CANopen
    • Incremental encoder evaluation module
    • PC connection kits
    • Mounting kits for installing the operator panels in control cabinet doors
    • PC commissioning programs under Windows 98/NT/2000/XP Professional
    • TIA integration with Drive ES
    International standards
    • The MICROMASTER 440 inverter fulfills the requirements of the EU low-voltage directive
    • The MICROMASTER 440 inverter has CE marking.
    • Certified according to uL and c uL
    • c-tick
    Mechanical characteristic data
    • Modular design
    • Operating temperature
      • 0.12 kW to 75 kW: -10 °C to +50 °C (+14 °F to +122 °F)
      • 90 kW to 200 kW: 0 °C to +40 °C (+32 °F to +104 °F)
    • Compact enclosure due to high power density
    • Simple cable connection, separate mains and motor connections for optimum electromagnetic compatibility
    • Plug-in operator panels
    • Screwless control terminal strip on removable I/O board
    Performance characteristic data
    • Latest IGBT technology
    • Digital microprocessor control
    • High-quality vector control
    • Flux current control (FCC) for enhanced dynamic response and optimized motor control
    • U/f characteristic linear
    • U/f characteristic quadratic
    • Multipoint characteristic (programmable U/f characteristic)
    • Torque control
    • Flying restart
    • Slip compensation
    • Automatic restart after mains failure or operational fault
    • Free function blocks for logic and arithmetic operations
    • Kinetic buffering
    • Positioning down ramp
    • High-quality internal PID controller for simple process control (autotuning)
    • Programmable ramp-up/ramp-down times 0 s to 650 s
    • Ramp smoothing
    • Fast current limitation (FCL) for uninterrupted operation
    • Fast, reproducible response from the digital inputs
    • Precise setpoint input by means of 2 high-resolution 10-bit analog inputs
    • Compound braking for controlled rapid braking
    • Integrated Braking Module (only for inverters 0.12 kW to 75 kW)
    • 4 skip frequencies
    • Removable "Y" capacitor for use on IT networks (with ungrounded networks the "Y" capacitor must be removed and an output reactor installed)
    Protection characteristic data
    • Overload capability
      • CT operation
        0.12 kW to 75 kW:
        overload current 1.5 x  rated output current (i.e. 150% overload capability) for 60 s, cycle time 300 s,
        and 2 x rated output current (i.e. 200% overload capability) for 3 s, cycle time 300 s
        90 kW to 200 kW:
        overload current 1.36 x  rated output current (i.e. 136% overload capability) for 57 s, cycle time 300 s,
        and 1.6 x rated output current (i.e. 160% overload capability) for 3 s, cycle time 300 s
      • VT operation
        5.5 kW to 90 kW:
        overload current 1.4 x  rated output current (i.e. 140% overload capability) for 3 s,
        and 1.1 x rated output current (i.e. 110% overload capability) for 60 s, cycle time 300 s
        110 kW to 250 kW:
        overload current 1.5 x  rated output current (i.e. 150% overload capability) for 1 s,
        and 1.1 x rated output current (i.e. 110% overload capability) for 59 s, cycle time 300 s
    • Overvoltage/undervoltage protection
    • Overtemperature protection for the inverter
    • Special direct connection for PTC or KTY for motor protection
    • Ground-fault protection
    • Short-circuit protection
    • Thermal motor protection I2t
    • Motor blocking protection
    • Stall protection
    • Parameter locking

     

    Технические данные

    Technical data

    MICROMASTER 440

    Mains voltage and power ranges

     

    CT (constant torque)

    VT (variable torque)

    200 V to 240 V 1 AC  ±10 %

    0.12 kW to 3 kW

    -

    200 V to 240 V 3 AC  ±10 %

    0.12 kW to 45 kW

    5.5 kW to 55 kW

    380 V to 480 V 3 AC  ±10 %

    0.37 kW to 200 kW

    7.5 kW to 250 kW

    500 V to 600 V 3 AC  ±10 %

    0.75 kW to 75 kW

    1.5 kW to 90 kW

    Input frequency

    47 Hz to 63 Hz

    Output frequency

    in V/f mode

     

    for inverter 0.12 kW to 75 kW

    0 ... 650 Hz, (limitation to 550 Hz in production to comply with legal requirements) 1)

    for inverter 90 kW to 200 kW

    0 Hz to 267 Hz

    in vector mode

     

    for inverter 0.12 kW to 75 kW

    0 Hz to 200 Hz

    for inverter 90 kW to 200 kW

    0 Hz to 200 Hz

    Power factor

    ≥ 0.95

    Inverter efficiency

    0.12 kW to 75 kW: 96 % to 97 %; 90 kW to 200 kW: 97 % to 98 %
    (Further information is available on the Internet at:
    http://support.automation.siemens.com/WW/view/en/22978972)

    Overload capability

    CT mode

    for inverter 0.12 kW to 75 kW

    Overload current 1.5 x rated output current (i.e. 150 % overload capability) for 60 s, cycle time 300 s, and 2 x rated output current (i.e. 200 % overload capability) for 3 s, cycle time 300 s

    for inverter 90 kW to 200 kW

    Overload current 1.36 x rated output current (i.e. 136 % overload capability) for 57 s, cycle time 300 s, and 1.6 x rated output current (i.e. 160 % overload capability) for 3 s, cycle time 300 s

    Overload capability

    VT mode

    for inverter 5.5 kW to 90 kW

    Overload current 1.4 x rated output current (i.e. 140 % overload capability) for 3 s, and 1.1 x rated output current (i.e. 110 % overload capability) for 60 s, cycle time 300 s

    for inverter 110 kW to 250 kW

    Overload current 1.5 x rated output current (i.e. 150 % overload capability) for 1 s, and 1.1 x rated output current (i.e. 110 % overload capability) for 59 s, cycle time 300 s

    Inrush current

    not higher than rated input current

    Control method

    Vector control, torque control, linear V/f characteristic; quadratic V/f characteristic; multipoint characteristic (programmable V/f characteristic); flux current control (FCC)

    Pulse frequency

    for inverter 0.12 kW to 75 kW

    4 kHz (standard); 16 kHz (standard with 230 V inverters 0.12 kW to 5.5 kW)
    2 kHz to 16 kHz (in 2 kHz steps)

    for inverter 90 kW to 200 kW

    2 kHz (standard with VT mode); 4 kHz (standard with CT mode)
    2 kHz to 4 kHz (in 2 kHz steps)

    Fixed frequencies

    15, programmable

    Skip frequency ranges

    4, programmable

    Setpoint resolution

    0.01 Hz digital
    0.01 Hz serial
    10 bit analog

    Digital inputs

    6 fully programmable isolated digital inputs; switchable PNP/NPN

    Analog inputs

    2 programmable analog inputs

    • 0 V to 10 V, 0 mA to 20 mA and -10 V to +10 V (AIN1)
    • 0 V to 10 V and 0 mA to 20 mA (AIN2)
    • both can be used as 7th/8th digital input

    Relay outputs

    3, programmable
    30 V DC/5 A (resistive load)
    250 V AC/2A (inductive load)

    Analog outputs

    2, programmable (0/4 mA to 20 mA)

    Serial interfaces

    RS-485, optional RS-232

    Motor cable lengths

    Without output choke

    for inverter 0.12 kW to 75 kW

    max. 50 m (shielded)
    max. 100 m (unshielded)

    for inverter 90 kW to 250 kW

    max. 200 m (shielded)
    max. 300 m (unshielded)

    With output choke

    see variant dependent options

    Electromagnetic compatibility (see Selection and Ordering Data)

    EMC filter, Class A or Class B to EN 55 011 available as an option
    Inverter with internal filter Class A available

    Braking

    Resistance braking with DC braking, compound braking, integrated brake chopper (integrated brake chopper only with 0.12 kW to 75 kW inverters)

    Degree of protection

    IP20

    Operating temperature (without derating)

    for inverter 0.12 kW to 75 kW

    CT: -10 °C to +50 °C (+14 °F to +122 °F)
    VT: -10 °C to +40 °C (+14 °F to +104 °F)

    for inverter 90 kW to 200 kW

    0 °C to +40 °C (+32 °F to +104 °F)

    Storage temperature

    -40 °C to +70 °C (-40 °F to +158 °F)

    Relative humidity

    95 % (non-condensing)

    Installation altitude

    for inverter 0.12 kW to 75 kW

    up to 1000 m above sea level without derating

    for inverter 90 kW to 200 kW

    up to 2000 m above sea level without derating

    Standard SCCR
    (Short Circuit Current Rating) 2)

    FSA, FSB, FSC: 10 kA
    FSD, FSE, FSF, FSFX, FSGX: 65 kA

    Protection features for

    Undervoltage, overvoltage, overload, earth faults, short-circuits, stall prevention, locked motor protection, motor overtemperature, inverter overtemperature, parameter change protection

    Compliance with standards

    uL, c uL, CE, c-tick

    CE marking

    Conformity with low-voltage directive 73/23/EEC

    Cooling-air volumetric flow required, dimensions and weights (without options)

    Frame size (FS)

    Cooling-air volumetric flow required (l/s)/(CFM)

    H x W x D, max. (mm)

    Weight, approx. (kg)

    A

    4.8/10.2

    173 x 73 x 149

    1.3

    B

    24/51

    202 x 149 x 172

    3.4

    C

    54.9/116.3

    245 x 185 x 195

    5.7

    D

    2 x 54.9/2 x 116.3

    520 x 275 x 245

    17

    E

    2 x 54.9/2 x 116.3

    650 x 275 x 245

    22

    F without filter

    150/317.79

    850 x 350 x 320

    56

    F with filter

    150/317.79

    1150 x 350 x 320

    75

    FX

    225/478.13

    1400 x 326 x 356

    116

    GX

    440/935

    1533 x 326 x 545

    174

     

    CFM:
    Cubic Feet per Minute

     

     



    1) For further information see http://support.automation.siemens.com/WW/view/en/107669667

    2) Applies to industrial control cabinet installations to NEC article 409/UL 508A.

     

    Derating data

    Pulse frequency

     

    Output

    Rated output current in A

    for a pulse frequency of

    kW

    4 kHz

    6 kHz

    8 kHz

    10 kHz

    12 kHz

    14 kHz

    16 kHz

    Mains operating voltage 200 V 1/3 AC 

    0.12 to 5.5

    Values correspond to the 4 kHz standard values. No derating, since 16 kHz standard.

    7.5

    28.0

    26.6

    25.2

    22.4

    19.6

    16.8

    14.0

    11

    42.0

    37.8

    33.6

    29.4

    25.2

    21.0

    16.8

    15

    54.0

    48.6

    43.2

    37.8

    32.4

    27.0

    21.6

    18.5

    68.0

    64.6

    61.2

    54.4

    47.6

    40.8

    34.0

    22

    80.0

    72.0

    64.0

    56.0

    48.0

    40.0

    32.0

    30

    104.0

    91.0

    78.0

    70.2

    62.4

    57.2

    52.0

    37

    130.0

    113.8

    97.5

    87.8

    78.0

    71.5

    65.0

    45

    154.0

    134.8

    115.5

    104.0

    92.4

    84.7

    77.0

    Mains operating voltage 400 V 3 AC 

    0.37

    1.3

    1.3

    1.3

    1.3

    1.3

    1.2

    1.0

    0.55

    1.7

    1.7

    1.7

    1.6

    1.5

    1.4

    1.2

    0.75

    2.2

    2.2

    2.2

    2.0

    1.8

    1.5

    1.3

    1.1

    3.1

    2.9

    2.8

    2.5

    2.2

    1.9

    1.6

    1.5

    4.1

    3.7

    3.3

    2.9

    2.5

    2.1

    1.6

    2.2

    5.9

    5.6

    5.3

    4.7

    4.1

    3.5

    3.0

    3.0

    7.7

    6.9

    6.2

    5.4

    4.6

    3.9

    3.1

    4.0

    10.2

    9.2

    8.2

    7.1

    6.1

    5.1

    4.1

    5.5

    13.2

    11.9

    10.6

    9.2

    7.9

    6.6

    5.3

    7.5

    19.0

    18.1

    17.1

    15.2

    13.3

    11.4

    9.5

    11.0

    26.0

    23.4

    20.8

    18.2

    15.6

    13.0

    10.4

    15.0

    32.0

    30.4

    28.8

    25.6

    22.4

    19.2

    16.0

    18.5

    38.0

    34.2

    30.4

    26.6

    22.8

    19.0

    15.2

    22

    45.0

    40.5

    36.0

    31.5

    27.0

    22.5

    18.0

    30

    62.0

    58.9

    55.8

    49.6

    43.4

    37.2

    31.0

    37

    75.0

    67.5

    60.0

    52.5

    45.0

    37.5

    30.0

    45

    90.0

    76.5

    63.0

    51.8

    40.5

    33.8

    27.0

    55

    110.0

    93.5

    77.0

    63.3

    49.5

    41.3

    33.0

    75

    145.0

    112.4

    79.8

    68.9

    58.0

    50.8

    43.5

    90

    178.0

    -

    -

    -

    -

    -

    -

    110

    205.0

    -

    -

    -

    -

    -

    -

    132

    250.0

    -

    -

    -

    -

    -

    -

    160

    302.0

    -

    -

    -

    -

    -

    -

    200

    370.0

    -

    -

    -

    -

    -

    -

    Mains operating voltage 500 V 3 AC 

    0.75

    1.4

    1.2

    1.0

    0.8

    0.7

    0.6

    0.6

    1.5

    2.7

    2.2

    1.6

    1.4

    1.1

    0.9

    0.8

    2.2

    3.9

    2.9

    2.0

    1.6

    1.2

    1.0

    0.8

    4.0

    6.1

    4.6

    3.1

    2.4

    1.8

    1.5

    1.2

    5.5

    9.0

    6.8

    4.5

    3.6

    2.7

    2.3

    1.8

    7.5

    11.0

    8.8

    6.6

    5.5

    4.4

    3.9

    3.3

    11.0

    17.0

    12.8

    8.5

    6.8

    5.1

    4.3

    3.4

    15.0

    22.0

    17.6

    13.2

    11.0

    8.8

    7.7

    6.6

    18.5

    27.0

    20.3

    13.5

    10.8

    8.1

    6.8

    5.4

    22

    32.0

    24.0

    16.0

    12.8

    9.6

    8.0

    6.4

    30

    41.0

    32.8

    24.6

    20.5

    16.4

    14.4

    12.3

    37

    52.0

    39.0

    26.0

    20.8

    15.6

    13.0

    10.4

    45

    62.0

    52.7

    43.4

    40.3

    37.2

    32.6

    27.9

    55

    77.0

    67.4

    57.8

    52.0

    46.2

    42.4

    38.5

    75

    99.0

    84.2

    69.3

    64.4

    59.4

    52.0

    44.6



     

     

    Compliance with standards

    CE marking

    The MICROMASTER inverters meet the requirements of the Low-Voltage Directive 73/23/EEC.

    Low-voltage directive

    The inverters comply with the following standards listed in the Official Journal of the European Communities: 

    • EN 60 204

    Safety of machinery, electrical equipment of machines

    • EN 61 800-5-1

    Electrical power drive systems with variable speed - Part 5-1: Requirements regarding safety - electrical, thermal and energy requirements

    Machine directive

    The inverters are suitable for installation in machines. Compliance with the machine directive 89/392/EEC requires a separate certificate of conformity. This must be furnished by the plant constructor or the installer of the machine.

    EMC directive

    • EN 61 800-3

    Variable-speed electric drives
    Part 3: EMC product standard including special test procedure.

    The new EMC product standard EN 61 800-3 applies to electrical drive systems as of July 1, 2005. The transition period for the preceding standard EN 61 800-3/A11 dated February 2001 ends on October 1, 2007. The following explanations apply to frequency inverters of the 6SE6 series from Siemens:

    • The EMC product standard EN 61 800-3 does not apply directly to a frequency inverter but to a PDS (Power Drive System), which comprises the complete circuitry, motor and cables in addition to the inverter.
    • As a rule, frequency inverters are only supplied to qualified technical specialists for installation in machines or plants. A frequency inverter must therefore only be considered as a component which, as such, is not subject to the EMC product standard EN 61 800-3. However, the inverter's instruction manual specifies the conditions under which the product standard can be complied with if the frequency inverter is expanded to become a PDS. For a PDS, the EMC directive in the EU is complied with through observance of the product standard EN 61 800-3 for variable-speed electrical drive systems. The frequency inverters on their own do not generally require marking according to the EMC directive.
    • The new EN 61 800-3 of July 2005 no longer distinguishes between "general availability" and "restricted availability". Instead, different categories, namely C1 to C4, are defined according to the environment of the PDS at the place of use:
      • Category C1:
        Drive systems for rated voltages of < 1000 V for use in the first environment
      • Category C2:
        Fixed-location drive systems which are not connected by means of plug-in devices, for rated voltages of < 1000 V. if used in the first environment, installation and start-up may only be carried out by qualified EMC personnel. Warning information must be provided.
      • Category C3:
        Drive systems for rated voltages of < 1000 V, solely for use in the second environment. Warning information must be provided.
      • Category C4:
        Drive systems for rated voltages of ≥ 1000 V or for rated currents of ≥ 400 A or for use in complex systems in the second environment. An EMC plan must be drawn up.
    • In the EMC product standard EN 61 800-3, limits for conducted interference voltages and radiated interference are also indicated for the so-called "second environment" (= industrial power supply systems which do not supply households). These limits are lower than the limits of filter class A according to EN 55 011. The use of unfiltered inverters in an industrial environment is permissible provided they are part of a system that is equipped with line filters on the higher-level infeed side.
    • With MICROMASTER, power drive systems (PDS) which comply with EMC product standard EN 61 800-3 can be installed (see the installation instructions in the product documentation). The table entitled "Overview of MICROMASTER components and PDS categories" and the MICROMASTER ordering documents show which components the respective PDS installation supports directly. 
    • In general, a distinction must be made between the product standards for electrical drive systems (PDS) of the EN 61 800 series of standards (of which Part 3 covers EMC topics) and the product standards for devices/systems/machines etc. This will probably not result in any changes in the practical use of frequency inverters. Since frequency inverters are always part of a PDS and the latter is part of a machine, the manufacturer of the machine must observe various standards depending on the type of machine and the environment, e.g. EN 61 000-3-2 for power supply harmonics and EN 55 011 for radio interference. The PDS product standard alone is therefore inadequate or irrelevant.
    • With regard to compliance with limits for power supply harmonics, the EMC product standard EN 61 800-3 for PDS refers to compliance with the EN 61 000-3-2 and EN 61 000-3-12 standards.
    • Irrespective of configuration with MICROMASTER and its components, the machine builder can also modify the machines in other ways in order to comply with the EMC directive of the EU. As a rule, the EMC directive of the EU is observed through compliance with the EMC product standards applicable to the machine. If they are not available, the generic standards such as DIN EN 61 000-x-x can be used instead. What is important is that the conducted interference and the radiated interference voltages at the power-supply connection point and outside the machine remain below the corresponding limits. What technical means are used to ensure this is not prescribed.

     

    Overview of MICROMASTER components and PDS categories

     

     

    First environment
    (residential, commercial)

     

    Category C1
    Unfiltered devices plus external Class B filter with low leakage currents

    Category C2
    Devices with an integrated Class B filter
    or devices with an integrated Class A filter plus external supplementary filter Class B
    or devices with an integrated Class A filter plus warning information
    or unfiltered devices plus external Class A filter plus warning information

    Second environment
    (industrial)

     

     

    Category C2
    Devices with an integrated Class B filter
    or devices with an integrated Class A filter plus external supplementary filter Class B
    or devices with an integrated Class A filter
    or unfiltered devices plus external Class A filter
    Note:
    The requirements of EN 61 800-3 are considerably exceeded if Class B filters are used.

    Category C3
    Devices with integrated Class A filter
    or unfiltered devices plus external Class A filter
    Warning information is necessary.
    Note:
    The requirements of EN 61 800-3 are considerably exceeded if Class A filters are used.

    Category C4
    Unfiltered devices plus external Class A filter
    An EMC plan must be drawn up.
    Note:
    The requirements of EN 61 800-3 are considerably exceeded if Class A filters are used.



    Electromagnetic compatibility

    No inadmissible electromagnetic emissions occur if the installation instructions specific to the product are correctly observed.

    The table below lists the results of measurements relating to the emissions and immunity to interference of MICROMASTER inverters.

    The inverters were installed with shielded motor cables and shielded control cables in accordance with the directives.

     

    EMC phenomenon
    Standard/test

    Relevant criteria

    Limit value

    Emitted interference
    EN 61 800-3

    Conducted via mains cable

    150 kHz to 30 MHz

    Unfiltered devices, not tested.
    All devices with an internal/external filter:
    Depending on the type of filter and on the envisaged PDS installation:
    Category C1:
    Limit value complies with EN 55 011, Class B
    Category C2:
    Limit value complies with EN 55 011, Class A, Group 1.
    In addition, all devices with an internal/external filter comply with the limit value for category C3 installations.
    Limit value complies with EN 55 011, Class A, Group 2.

    Emitted by the drive

    30 MHz to 1 GHz

    All devices.
    Limit value complies with EN 55 011, Class A, Group 1.

    ESD immunity
    EN 61 000-4-2

    ESD through air discharge

    Test severity level 3

    8 kV

    ESD through contact discharge

    Test severity level 3

    6 kV

    Immunity to electrical fields
    EN 61 000-4-3

    Electrical field applied to unit

    Test severity level 3

    80 MHz to 1 GHz

    10 V/m

    Immunity to burst interference
    EN 61 000-4-4

    Applied to all cable terminations

    Test severity level 4

    4 kV

    Surge immunity
    EN 61 000-4-5

    Applied to mains cables

    Test severity level 3

    2 kV

    Immunity to RFI emissions, conducted
    EN 61 000-4-6

    Applied to mains, motor and control cables

    Test severity level 3
    0.15 MHz to 80 MHz
    80 % AM (1 kHz)

    10 V



     

    UL listing

    UL and cUL listed power conversion equipment of UL category NMMS, in accordance with UL508C.

    UL list number E121068 and E192450

    For use in environments with pollution degree 2.

    Also refer to the Internet at http://www.ul.com/